公开(公告)号：US09793378B2

公开(公告)日：2017-10-17

申请号：US13906677

申请日：2013-05-31

Applicant: STMicroelectronics, Inc. ,  International Business Machines Corporation

Inventor： Nicolas Loubet ,  Shom Ponoth ,  Prasanna Khare ,  Qing Liu ,  Balasubramanian Pranatharthiharan

IPC: H01L29/66 ,  H01L21/8234 ,  H01L27/088 ,  H01L29/78

CPC classification number: H01L29/66795 ,  H01L21/823412 ,  H01L21/823418 ,  H01L21/823431 ,  H01L27/0886 ,  H01L29/7848 ,  H01L29/785

Abstract: Improved fin field effect transistor (FinFET) devices and methods for fabrication thereof. In one aspect, a method for fabricating a FinFET device comprises: a silicon substrate on which a silicon epitaxial layer is grown is provided. Sacrificial structures on the substrate are formed from the epitaxial layer. A blanket silicon layer is formed over the sacrificial structures and exposed substrate portions, the blanket silicon layer having upper and lower portions of uniform thickness and intermediate portions interposed between the upper and lower portions of non-uniform thickness and having an angle of formation. An array of semiconducting fins is formed from the blanket silicon layer and a non-conformal layer formed over the blanket layer. The sacrificial structures are removed and the resulting void filled with isolation structures under the channel regions. Source and drain are formed in the source/drain regions during a fin merge of the FinFET.

公开(公告)号：US09620506B2

公开(公告)日：2017-04-11

申请号：US13907411

申请日：2013-05-31

Applicant: STMicroelectronics, Inc. ,  International Business Machines Corporation

Inventor： Nicolas Loubet ,  Qing Liu ,  Prasanna Khare ,  Stephane Allegret-Maret ,  Bruce Doris ,  Kangguo Cheng

IPC: H01L27/088 ,  H01L27/092 ,  H01L27/11 ,  H01L21/8238 ,  H01L21/84 ,  H01L29/66 ,  H01L29/786

CPC classification number: H01L27/092 ,  H01L21/02164 ,  H01L21/0217 ,  H01L21/02532 ,  H01L21/26513 ,  H01L21/3065 ,  H01L21/31111 ,  H01L21/76224 ,  H01L21/823807 ,  H01L21/823814 ,  H01L21/823828 ,  H01L21/823878 ,  H01L21/84 ,  H01L27/1104 ,  H01L27/1116 ,  H01L27/1203 ,  H01L29/0649 ,  H01L29/0847 ,  H01L29/165 ,  H01L29/41783 ,  H01L29/6656 ,  H01L29/66772 ,  H01L29/78654

Abstract: An improved transistor with channel epitaxial silicon. In one aspect, a method of fabrication includes: forming a gate stack structure on an epitaxial silicon region disposed on a substrate, a width dimension of the epitaxial silicon region approximating a width dimension of the gate stack structure; and growing a raised epitaxial source and drain from the substrate, the raised epitaxial source and drain in contact with the epitaxial silicon region and the gate stack structure. For a SRAM device, further: removing an epitaxial layer in contact with the silicon substrate and the raised source and drain and to which the epitaxial silicon region is coupled leaving a space above the silicon substrate and under the raised epitaxial source and drain; and filling the space with an insulating layer and isolating the raised epitaxial source and drain and a channel of the transistor from the silicon substrate.

公开(公告)号：US20160104772A1

公开(公告)日：2016-04-14

申请号：US14976781

申请日：2015-12-21

Applicant: STMICROELECTRONICS, INC.

Inventor： Nicolas Loubet ,  Prasanna Khare

IPC: H01L29/08 ,  H01L29/78 ,  H01L29/165 ,  H01L29/66

CPC classification number: H01L29/41791 ,  H01L27/0886 ,  H01L29/0847 ,  H01L29/165 ,  H01L29/4916 ,  H01L29/66545 ,  H01L29/66553 ,  H01L29/66795 ,  H01L29/7848 ,  H01L29/785 ,  H01L29/7851

Abstract: A method of making a semiconductor device includes forming a fin mask layer on a semiconductor layer, forming a dummy gate over the fin mask layer, and forming source and drain regions on opposite sides of the dummy gate. The dummy gate is removed and the underlying fin mask layer is used to define a plurality of fins in the semiconductor layer. A gate is formed over the plurality of fins.

Abstract translation: 制造半导体器件的方法包括在半导体层上形成翅片掩模层，在鳍掩模层上形成虚拟栅极，以及在虚拟栅极的相对侧上形成源极和漏极区域。 去除虚拟栅极并且使用底层翅片掩模层来在半导体层中限定多个散热片。 在多个翅片上形成闸门。

公开(公告)号：US20160013096A1

公开(公告)日：2016-01-14

申请号：US14856949

申请日：2015-09-17

Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION ,  STMicroelectronics, Inc. ,  COMMISSARIAT A L'ENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVES

Inventor： Bruce B. Doris ,  Shom Ponoth ,  Prasanna Khare ,  Qing Liu ,  Nicolas Loubet ,  Maud Vinet

IPC: H01L21/762 ,  H01L21/768 ,  H01L29/06 ,  H01L29/417 ,  H01L29/08 ,  H01L21/02 ,  H01L29/66

CPC classification number: H01L21/76879 ,  H01L21/0217 ,  H01L21/76224 ,  H01L21/76283 ,  H01L21/76802 ,  H01L21/76877 ,  H01L21/76897 ,  H01L29/0649 ,  H01L29/0653 ,  H01L29/0847 ,  H01L29/41783 ,  H01L29/66545 ,  H01L29/6656 ,  H01L29/66568 ,  H01L29/66628 ,  H01L29/78609

Abstract: A shallow trench is formed to extend into a handle substrate of a semiconductor-on-insulator (SOI) layer. A dielectric liner stack of a dielectric metal oxide layer and a silicon nitride layer is formed in the shallow trench, followed by deposition of a shallow trench isolation fill portion. The dielectric liner stack is removed from above a top surface of a top semiconductor portion, followed by removal of a silicon nitride pad layer and an upper vertical portion of the dielectric metal oxide layer. A divot laterally surrounding a stack of a top semiconductor portion and a buried insulator portion is filled with a silicon nitride portion. Gate structures and source/drain structures are subsequently formed. The silicon nitride portion or the dielectric metal oxide layer functions as a stopping layer during formation of source/drain contact via holes, thereby preventing electrical shorts between source/drain contact via structures and the handle substrate.

公开(公告)号：US20150325487A1

公开(公告)日：2015-11-12

申请号：US14802407

申请日：2015-07-17

Applicant: STMicroelectronics, Inc. ,  International Business Machines Corporation

Inventor： Nicolas Loubet ,  Prasanna Khare ,  Qing Liu ,  Balasubramanian Pranatharthiharan ,  Shom Ponoth

IPC: H01L21/84 ,  H01L21/02 ,  H01L29/66 ,  H01L21/8238 ,  H01L21/762

CPC classification number: H01L21/845 ,  H01L21/02529 ,  H01L21/02532 ,  H01L21/76224 ,  H01L21/823821 ,  H01L21/823878 ,  H01L27/1211 ,  H01L29/6653 ,  H01L29/6656

Abstract: On a first semiconductor material substrate, an overlying sacrificial layer formed of a second semiconductor material is deposited. In a first region, a first semiconductor material region is formed over the sacrificial layer. In a second region, a second semiconductor material region is formed over the sacrificial layer. The first semiconductor material region is patterned to define a first FinFET fin. The second semiconductor material region is patterned to define a second FinFET fin. The fins are each covered with a cap and sidewall spacer. The sacrificial layer formed of the second semiconductor material is then selectively removed to form an opening below each of the first and second FinFET fins (with those fins being supported by the sidewall spacers). The openings below each of the fins are then filled with a dielectric material that serves to isolate the semiconductive materials of the fins from the substrate.

Abstract translation: 在第一半导体材料基板上沉积由第二半导体材料形成的上覆牺牲层。 在第一区域中，在牺牲层上形成第一半导体材料区域。 在第二区域中，在牺牲层上形成第二半导体材料区域。 图案化第一半导体材料区域以限定第一FinFET鳍片。 图案化第二半导体材料区域以限定第二FinFET鳍片。 翅片各自被盖和侧壁间隔物覆盖。 然后选择性地去除由第二半导体材料形成的牺牲层，以在第一和第二FinFET鳍片下面形成开口（这些鳍片由侧壁间隔件支撑）。 然后每个翅片下面的开口填充有用于将鳍片的半导体材料与衬底隔离的介电材料。

公开(公告)号：US09171757B2

公开(公告)日：2015-10-27

申请号：US14096515

申请日：2013-12-04

Applicant: International Business Machines Corporation ,  STMicroelectronics, Inc. ,  COMMISSARIAT A L'ENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVES

Inventor： Bruce B. Doris ,  Shom Ponoth ,  Prasanna Khare ,  Qing Liu ,  Nicolas Loubet ,  Maud Vinet

IPC: H01L21/336 ,  H01L21/76 ,  H01L21/425 ,  H01L21/768 ,  H01L21/762 ,  H01L29/06 ,  H01L29/786 ,  H01L29/66

CPC classification number: H01L21/76879 ,  H01L21/0217 ,  H01L21/76224 ,  H01L21/76283 ,  H01L21/76802 ,  H01L21/76877 ,  H01L21/76897 ,  H01L29/0649 ,  H01L29/0653 ,  H01L29/0847 ,  H01L29/41783 ,  H01L29/66545 ,  H01L29/6656 ,  H01L29/66568 ,  H01L29/66628 ,  H01L29/78609

Abstract: A shallow trench is formed to extend into a handle substrate of a semiconductor-on-insulator (SOI) layer. A dielectric liner stack of a dielectric metal oxide layer and a silicon nitride layer is formed in the shallow trench, followed by deposition of a shallow trench isolation fill portion. The dielectric liner stack is removed from above a top surface of a top semiconductor portion, followed by removal of a silicon nitride pad layer and an upper vertical portion of the dielectric metal oxide layer. A divot laterally surrounding a stack of a top semiconductor portion and a buried insulator portion is filled with a silicon nitride portion. Gate structures and source/drain structures are subsequently formed. The silicon nitride portion or the dielectric metal oxide layer functions as a stopping layer during formation of source/drain contact via holes, thereby preventing electrical shorts between source/drain contact via structures and the handle substrate.

Abstract translation: 形成浅沟槽以延伸到绝缘体上半导体（SOI）层的处理衬底中。 在浅沟槽中形成介质金属氧化物层和氮化硅层的电介质衬垫层，随后沉积浅沟槽隔离填充部分。 介电衬垫堆叠从顶部半导体部分的顶表面上方移除，随后除去介电金属氧化物层的氮化硅衬垫层和上部垂直部分。 横向围绕顶部半导体部分和掩埋绝缘体部分的堆叠的边角填充有氮化硅部分。 随后形成栅极结构和源极/漏极结构。 氮化硅部分或电介质金属氧化物层在形成源极/漏极接触通孔期间用作停止层，从而防止源极/漏极接触通孔结构和处理衬底之间的电短路。

公开(公告)号：US20140357036A1

公开(公告)日：2014-12-04

申请号：US13906702

申请日：2013-05-31

Applicant: STMICROELECTRONICS, INC. ,  INTERNATIONAL BUSINESS MACHINES CORPORATION

Inventor： Nicolas Loubet ,  Prasanna Khare ,  Huiming Bu

IPC: H01L29/66

CPC classification number: H01L29/66484 ,  H01L21/823481 ,  H01L27/1211 ,  H01L29/42392 ,  H01L29/66545 ,  H01L29/66795 ,  H01L29/6681 ,  H01L29/785

Abstract: A method of making a semiconductor device includes forming an intermediate structure including second semiconductor fin portions above a first semiconductor layer, and top first semiconductor fin portions extending from respective ones of the second semiconductor fin portions. The second semiconductor fin portions are selectively etchable with respect to the top first semiconductor fin portions. A dummy gate is on the intermediate structure. The second semiconductor fin portions are selectively etched to define bottom openings under respective ones of the top first semiconductor fin portions. The bottom openings are filled with a dielectric material.

Abstract translation: 制造半导体器件的方法包括在第一半导体层之上形成包括第二半导体鳍部的中间结构以及从第二半导体鳍部中的相应半导体鳍部延伸的顶部第一半导体鳍部。 第二半导体鳍片部分相对于顶部第一半导体鳍片部分可选择性地蚀刻。 虚拟门在中间结构上。 选择性地蚀刻第二半导体鳍片部分以在顶部第一半导体鳍片部分的相应一个下限定底部开口。 底部开口填充有电介质材料。

公开(公告)号：US20140353718A1

公开(公告)日：2014-12-04

申请号：US13907460

申请日：2013-05-31

Applicant: STMicroelectronics, Inc. ,  International Business Machines Corporation

Inventor： Nicolas Loubet ,  Qing Liu ,  Prasanna Khare ,  Stephane Allegret-Maret ,  Bruce Doris ,  Kangguo Cheng

IPC: H01L29/786 ,  H01L27/092 ,  H01L27/11 ,  H01L29/66

CPC classification number: H01L29/66772 ,  H01L21/823807 ,  H01L21/823814 ,  H01L21/84 ,  H01L27/092 ,  H01L27/1104 ,  H01L27/1116 ,  H01L29/78654

Abstract: An improved transistor with channel epitaxial silicon and methods for fabrication thereof. In one aspect, a method for fabricating a transistor includes: forming a gate stack structure on an epitaxial silicon region, a width dimension of the epitaxial silicon region approximating a width dimension of the gate stack structure; encapsulating the epitaxial silicon region under the gate stack structure with sacrificial spacers formed on both sides of the gate stack structure and the epitaxial silicon region; forming a channel of the transistor having a width dimension that approximates that of the epitaxial silicon region and the gate stack structure, the epitaxial silicon region and the gate stack structure formed on the channel of the transistor; removing the sacrificial spacers; and growing a raised epitaxial source and drain from the silicon substrate, with portions of the raised epitaxial source and drain in contact with the epitaxial silicon region.

Abstract translation: 一种具有沟道外延硅的改进的晶体管及其制造方法。 一方面，一种用于制造晶体管的方法包括：在外延硅区域上形成栅极叠层结构，外延硅区域的宽度尺寸近似于栅极堆叠结构的宽度尺寸; 将所述外延硅区域封装在所述栅极堆叠结构之下，并且在所述栅极堆叠结构和所述外延硅区域的两侧上形成牺牲间隔物; 形成晶体管的沟道，其宽度尺寸近似于形成在晶体管的沟道上的外延硅区域和栅极堆叠结构，外延硅区域和栅极堆叠结构; 去除牺牲隔离物; 并且从硅衬底生长隆起的外延源和漏极，其中凸起的外延源和漏极的一部分与外延硅区接触。

公开(公告)号：US20140299880A1

公开(公告)日：2014-10-09

申请号：US14309409

申请日：2014-06-19

Applicant: STMicroelectronics, Inc.

Inventor： Nicolas Loubet ,  Qing Liu ,  Prasanna Khare

IPC: H01L29/10 ,  H01L29/04 ,  H01L29/78

CPC classification number: H01L29/1033 ,  H01L29/04 ,  H01L29/6653 ,  H01L29/66545 ,  H01L29/66628 ,  H01L29/66772 ,  H01L29/78

Abstract: Insulating layers can be formed over a semiconductor device region and etched in a manner that substantially reduces or prevents the amount of etching of the underlying channel region. A first insulating layer can be formed over a gate region and a semiconductor device region. A second insulating layer can be formed over the first insulating layer. A third insulating layer can be formed over the second insulating layer. A portion of the third insulating layer can be etched using a first etching process. A portion of the first and second insulating layers beneath the etched portion of the third insulating layer can be etched using at least a second etching process different from the first etching process.

Abstract translation: 可以在半导体器件区域上形成绝缘层，并以基本上减少或防止下面的沟道区域的蚀刻量的方式进行蚀刻。 可以在栅极区域和半导体器件区域上形成第一绝缘层。 可以在第一绝缘层上形成第二绝缘层。 可以在第二绝缘层上形成第三绝缘层。 可以使用第一蚀刻工艺蚀刻第三绝缘层的一部分。 可以使用与第一蚀刻工艺不同的至少第二蚀刻工艺来蚀刻第三绝缘层的蚀刻部分下方的第一绝缘层和第二绝缘层的一部分。

公开(公告)号：US20140151759A1

公开(公告)日：2014-06-05

申请号：US13692632

申请日：2012-12-03

Applicant: STMICROELECTRONICS, INC.

Inventor： Nicolas Loubet ,  Prasanna Khare ,  Qing Liu

IPC: H01L29/78 ,  H01L29/06 ,  H01L21/20 ,  H01L29/66

CPC classification number: H01L29/7848 ,  H01L21/76224 ,  H01L21/823814 ,  H01L21/823842 ,  H01L21/823864 ,  H01L21/823878 ,  H01L29/06 ,  H01L29/1608 ,  H01L29/161 ,  H01L29/165 ,  H01L29/6656 ,  H01L29/66628 ,  H01L29/66636 ,  H01L29/7834

Abstract: The presence of a facet or a void in an epitaxially grown crystal indicates that crystal growth has been interrupted by defects or by certain material boundaries. Faceting can be suppressed during epitaxial growth of silicon compounds that form source and drain regions of strained silicon transistors. It has been observed that faceting can occur when epitaxial layers of certain silicon compounds are grown adjacent to an oxide boundary, but faceting does not occur when the epitaxial layer is grown adjacent to a silicon boundary or adjacent to a nitride boundary. Because epitaxial growth of silicon compounds is often necessary in the vicinity of isolation trenches that are filled with oxide, techniques for suppression of faceting in these areas are of particular interest. One such technique, presented herein, is to line the isolation trenches with SiN to provide a barrier between the oxide and the region in which epitaxial growth is intended.

Abstract translation: 在外延生长的晶体中存在小面或空隙，表明晶体生长已被缺陷或某些材料边界中断。 在形成应变硅晶体管的源极和漏极区域的硅化合物的外延生长期间，可以抑制刻面。 已经观察到，当某些硅化合物的外延层相邻于氧化物边界生长时，可以发生刻面，但是当外延层生长在邻近硅边界或与氮化物边界相邻时，不会发生刻面。 因为硅化合物的外延生长通常在填充有氧化物的隔离沟槽附近是必要的，所以在这些区域中抑制刻面的技术是特别有意义的。 本文提出的一种这样的技术是使隔离沟槽与SiN对准，以在氧化物和预期外延生长的区域之间提供阻挡层。