Process Monitoring Apparatus and Method
    21.
    发明申请
    Process Monitoring Apparatus and Method 失效
    过程监控装置及方法

    公开(公告)号:US20010051437A1

    公开(公告)日:2001-12-13

    申请号:US09322912

    申请日:1999-06-01

    Inventor: JAMES P. CRUSE

    Abstract: An apparatus capable of processing a wafer, comprises a chamber adapted to process the wafer, whereby one or more parameters of the process being conducted in the chamber may change during processing of the wafer; and a signal analyzer adapted to receive a plurality of input signals relating to the parameters and provide a output signal in relation to the input signals.

    Abstract translation: 能够处理晶片的装置包括适于处理晶片的室,由此在晶片的处理过程中在室内进行的工艺的一个或多个参数可能改变; 以及信号分析器,适于接收与参数相关的多个输入信号,并提供与输入信号相关的输出信号。

    Etch end point detector using gas flow changes
    22.
    发明授权
    Etch end point detector using gas flow changes 失效
    蚀刻端点检测器使用气体流量变化

    公开(公告)号:US4362596A

    公开(公告)日:1982-12-07

    申请号:US279127

    申请日:1981-06-30

    Abstract: As etching progresses from one layer of material to another in reactive ion etching systems, the partial pressures of the reaction chamber gas components change. In constant pressure reactive ion etching systems, changes in chamber pressure are corrected by changes in the etchant species flow rate into the reaction chamber. By monitoring flow rate, information is obtained which may be used to identify the points where partial pressures change, and latter may, in turn, be used to derive etching points in the material being etched.

    Abstract translation: 当反应离子蚀刻系统中的蚀刻从一层材料进入另一层时,反应室气体组分的分压变化。 在恒压反应离子蚀刻系统中,室压力的变化通过进入反应室的蚀刻剂物质流速的变化来校正。 通过监测流量,获得可用于识别分压变化的点的信息,并且后者可以用于导出被蚀刻材料中的蚀刻点。

    Selective etching of semiconductor substrate(s) that preserves underlying dielectric layers
    26.
    发明授权
    Selective etching of semiconductor substrate(s) that preserves underlying dielectric layers 有权
    选择性蚀刻保留下面介电层的半导体衬底

    公开(公告)号:US08703003B2

    公开(公告)日:2014-04-22

    申请号:US12763635

    申请日:2010-04-20

    Abstract: In a method of vapor etching, a sample that includes a first layer atop of and in contact with a second layer which is atop of and in contact with a third layer, wherein at least the first and second layers are comprised of different materials. The sample is etched by a vapor etchant under first process conditions that cause at least a part of the first layer to be fully removed while leaving the third layer and the second layer underlying the removed part of the first layer substantially unetched. The sample is then etched by the same or a different vapor etchant under second process conditions that cause at least the part of the second layer exposed by the removal of the at least part of the first layer to be fully removed while leaving the third layer underlying the removed part of the second layer substantially unetched.

    Abstract translation: 在蒸气蚀刻的方法中,包括在与第三层顶部接触并与第三层接触的第二层顶部并与之接触的第一层的样品,其中至少第一层和第二层由不同的材料组成。 在第一工艺条件下,通过蒸气蚀刻剂对样品进行蚀刻,使第一层的至少一部分被完全除去,同时留下第三层,而第二层位于第一层的被除去的部分基本上未被蚀刻。 然后在第二工艺条件下,通过相同或不同的蒸气蚀刻剂对样品进行蚀刻,这导致通过去除第一层的至少部分而被除去的第二层的至少部分被完全去除,同时留下第三层 第二层的去除部分基本上未被蚀刻。

    Wet etch processing
    27.
    发明授权
    Wet etch processing 失效
    湿式蚀刻处理

    公开(公告)号:US07651946B2

    公开(公告)日:2010-01-26

    申请号:US11637020

    申请日:2006-12-12

    Abstract: A method of wet etching produces high-precision microneedle arrays for use in medical applications. The method achieves precise process control over microneedle fabrication, at single wafer or batch-level, using wet etching of silicon with potassium hydroxide (KOH) solution by accurately identifying the etch time endpoint. Hence, microneedles of an exactly required height, shape, sharpness and surface quality are achieved. The outcome is a reliable, reproducible, robust and relatively inexpensive microneedle fabrication process. Microneedles formed by KOH wet etching have extremely smooth surfaces and exhibit superior mechanical and structural robustness to their dry etched counterparts. These properties afford extra reliability to such silicon microneedles, making them ideal for medical applications. The needles can also be hollowed. Wet etched silicon microneedles can then be employed as masters to replicate the improved surface and structural properties in other materials (such as polymers) by moulding.

    Abstract translation: 湿蚀刻的方法产生用于医疗应用的高精度微针阵列。 该方法通过精确地识别蚀刻时间终点,通过使用氢氧化钾(KOH)溶液对硅进行湿蚀刻,在单晶片或批次水平上实现了微针制造的精确过程控制。 因此,实现了精确要求的高度,形状,锐度和表面质量的微针。 结果是可靠,可重现,稳健且相对便宜的微针制作工艺。 通过KOH湿蚀刻形成的微针具有非常光滑的表面,并且对其干蚀刻的对应物表现出优异的机械和结构坚固性。 这些性能为这种硅微针提供了额外的可靠性,使其成为医疗应用的理想选择。 针也可以是中空的。 湿法蚀刻的硅微针可用作主机,通过模制复制其他材料(如聚合物)中改进的表面和结构性能。

    Methods of making a MEMS device by monitoring a process parameter
    28.
    发明授权
    Methods of making a MEMS device by monitoring a process parameter 失效
    通过监控工艺参数制造MEMS器件的方法

    公开(公告)号:US07569488B2

    公开(公告)日:2009-08-04

    申请号:US11767430

    申请日:2007-06-22

    Inventor: Marjorio Rafanan

    CPC classification number: B81C1/00476 B81C1/00801 B81C99/0065 B81C2201/0138

    Abstract: Embodiments of the present invention relate to methods and systems for making a microelectromechanical system MEMS device comprising supplying an etchant to etch one or more sacrificial structures of the system in a chamber. A process parameter relating to the pressure within the chamber is monitored as a function of time to provide an indication of the extent of the etching of the one or more sacrificial structures.

    Abstract translation: 本发明的实施例涉及用于制造微机电系统(MEMS)装置的方法和系统,包括提供蚀刻剂以蚀刻腔室中的系统的一个或多个牺牲结构。 作为时间的函数来监测与室内的压力相关的过程参数,以提供对一个或多个牺牲结构的蚀刻程度的指示。

    Method and processing system for monitoring status of system components
    29.
    发明授权
    Method and processing system for monitoring status of system components 有权
    监控系统组件状态的方法和处理系统

    公开(公告)号:US07479454B2

    公开(公告)日:2009-01-20

    申请号:US10674703

    申请日:2003-09-30

    Abstract: A method and system for monitoring status of a system component during a process. The method includes exposing a system component to a reactant gas during a process, where the reactant gas is capable of etching the system component material to form an erosion product, and monitoring release of the erosion product during the process to determine status of the system component. Processes that can be monitored include a chamber cleaning process, a chamber conditioning process, a substrate etching process, and a substrate film formation process. The system component can be a consumable system part such as a process tube, a shield, a ring, a baffle, an injector, a substrate holder, a liner, a pedestal, a cap cover, an electrode, and a heater, any of which can further include a protective coating. The processing system includes the system component in a process chamber, a gas injection system for introducing the reactant gas, a chamber protection system for monitoring the status of the system component, and a controller for controlling the processing system in response to the status.

    Abstract translation: 一种在过程中监视系统组件的状态的方法和系统。 该方法包括在过程期间将系统组分暴露于反应气体,其中反应气体能够蚀刻系统组分材料以形成侵蚀产物,并且在该过程期间监测侵蚀产物的释放以确定系统部件的状态 。 可以监测的方法包括室清洁过程,室调节过程,基板蚀刻工艺和基板成膜工艺。 系统组件可以是消耗系统部件,例如处理管,屏蔽件,环,挡板,注射器,衬底保持器,衬垫,基座,帽盖,电极和加热器 其可以进一步包括保护涂层。 处理系统包括处理室中的系统部件,用于引入反应气体的气体注入系统,用于监视系统部件的状态的室保护系统以及响应于状态来控制处理系统的控制器。

    Method And Apparatus For Monitoring A Microstructure Etching Process
    30.
    发明申请
    Method And Apparatus For Monitoring A Microstructure Etching Process 有权
    用于监测微结构蚀刻工艺的方法和装置

    公开(公告)号:US20080147229A1

    公开(公告)日:2008-06-19

    申请号:US11814247

    申请日:2006-01-17

    Abstract: An etching monitoring apparatus and related method for use in the manufacture of microstructures (and in particular MEMS) located within an etching chamber is described. The apparatus and related method operates by setting the temperature of the chamber within which the microstructure is located at a starting temperature, and maintaining the partial pressure of an etching gas within the chamber at a constant value. As a result the surface temperature of the microstructure within the chamber is primarily determined by the etch rate. Therefore, by employing a thermometer to monitor the change in etching surface temperature, a direct diagnostic for monitoring the etching process is provided.

    Abstract translation: 描述了用于制造位于蚀刻室内的微结构(特别是MEMS)的蚀刻监测装置和相关方法。 该装置和相关方法通过将微观结构所在的室的温度设定在起始温度并将室内的蚀刻气体的分压保持在恒定值来进行操作。 结果,室内微结构的表面温度主要由蚀刻速率决定。 因此,通过采用温度计来监测蚀刻表面温度的变化,提供了用于监测蚀刻工艺的直接诊断。

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