Abstract:
A floor covering article comprises a decorative fabric layer, pile yarns forming a decorative pile surface projecting from and partially covering the upper surface of the decorative fabric layer, and means for securing the pile yarns to the decorative fabric layer. The decorative pile surface covers between about 5% to about 95% of the upper surface of the decorative fabric layer so that the decorative fabric is clearly visible when the floor covering article is in planar orientation. The overall effect of the floor covering article, including the decorative fabric and the decorative pile surface, is decorative.
Abstract:
A lightweight, high-strength composite fabric suitable for use in carpet backing, roofing and membranes and other products which employ rugged fabrics. The composite fabric comprises a layer of nonwoven material disposed between a layer of low shrinkage warp strands and a layer of low shrinkage weft strands. The layers are stitched or knitted together and the resultant fabric may be coated with a resin or sizing to prevent slippage between the several layers of the fabric and impart a measure of stiffness to the fabric. The fabric may be manufactured in sheet or, more preferably, roll form and may be coated with materials suitable for desired end applications, e.g., bituminous material whereby the fabric may function as a ready-to-use roofing membrane or other high-strength fabric product.
Abstract:
A tufted carpet comprises consecutively a primary backing stitched with loops of yarn to form a tufted structure projecting outwardly from the primary backing, a layer of latex, a layer of polyolefin, and a secondary backing comprising a woven polyolefin.
Abstract:
Disclosed is a precoat resin dispersion having a solids content from about 63% to about 69% comprising (1) at least one resin having a Ring and Ball softening point from about 60.degree. C. to about 100.degree. C. in an aqueous dispersion having a solids content from about 53% to about 58%; (2) at least one water-soluble polymer; (3) at least one cationic resin; and (4) water. The precoat resin dispersion is useful in the manufacture of tufted carpets, especially carpets manufactured with carboxylated latices as a backcoat.
Abstract:
Polymeric blends comprising a rubber latex and large particle size solid polyvinyl chloride resin provide good tuft lock in tufted carpets and enhance flame retardancy of same. The blend is applied to the carpet and dried at an elevated temperature below the flux temperature of the polyvinyl chloride resin.
Abstract:
Wet steam or hot water treatment of a secondary backing just before application to an aqueous adhesive coated back of a carpet or rug such as a tufted carpet containing a primary backing provides on drying and curing of the laminate an increase in many instances in the dry and wet strength of the secondary backing to the primary backing and some reduction in the time of drying or curing of the adhesive to bond the laminate together.
Abstract:
A layer composite for use as an imitation leather is provided. Also provided is a garment including the layer composite and a method of manufacturing the layer composite.
Abstract:
A carpet in tile or roll form is produced using an open mesh reinforced foam layer with foam nodules. The carpet is produced having a primary backing through which carpet fiber bundles are tufted and a precoat layer which locks the tufts in place to prevent easy extraction of the fibers so that a tufted face and a relatively smooth back face are provided. The foam layer with foam nodules is brought into intimate contact with the relatively smooth back face, and is substantially permanently adhered to it producing a carpet tile or roll that is substantially prevented from curling or doming (or they are significantly reduced) and may be installed without adhesive if desired. Adhering may be practiced by using a non-fused adhesive formulation which is subsequently fused at a low temperature (about 310null F. or less), or by forcing the foam layer with foam nodules into contact with the carpet back while the hot melt backing is still in a fluid form, or by use of a thermoplastic layer between the carpet and foam sheet.
Abstract:
A carpet carrying a deodorant that is resistant to washing and wear and thus capable of maintaining its deodorizing function for a long time without impairing the drape and tint of the carpet. The carpet has a backing layer and a fiber layer formed on one side of the backing layer. A deodorant is carried partially on the backing layer and partially on the fiber layer with the weight ratio of the deodorant carried on the fiber layer to the deodorant carried on the backing being 50:50 to 5:95.