Abstract:
An auxiliary molded floor mat is produced to fit the carpeted floor compartment area of a van, pickup truck, sport utility vehicle or other vehicle having a floor which is substantially flat and even with a door sill. The floor mat is a one piece composite of a tufted carpet layer, a thermoplastic mid-layer and a non-slip substrate bottom layer. The floor mat has a flat base with raised walls near each of its outside edges which form a tray-like central area. At least one of the raised walls is double walled with a substantially horizontally extending floor engaging peripheral lip. Molding of the composite imparts a desired contoured shape which neatly fits the vehicle's floor compartment area without substantial folds or wrinkles. The tray-like central area of the floor mat catches debris. It is readily cleaned simply by removing the full mat from the vehicle.
Abstract:
The present invention provides a tile carpet comprising a sealer layer of a novel hot-melt type composition low in fumability (fuming property) and superior in a sealing effect and backing layers of a composition low in fumability. The tile carpet has a structure in which a backing layer (A) of a composition comprising an amorphous polyolefin and a filler containing magnesium hydroxide; a glass or polyester non-woven fabric; a backing layer (B) of a compositon comprising an amorphous polyolefin and a filler containing magnesium hydroxide; a glass or polyester crossed fabric; and a carpet cloth having a sealer layer (C) of a composition comprising, an amorphous polyolefin and a filler, are laminated to one another successively in this order.
Abstract:
There is described a low flammability carpet floor covering comprising a backing material, a tied-in pile yarn, and a back finish, wherein the pile yarn comprises low flammability synthetic fibers, the backing material comprises normal or low flammability synthetic fibers, and the back finish comprises a polyurethane composed of the radicals of the formulae I to VII:--CO--A1--CO-- (I)--CO--A2--CO-- (II)(--O--).sub.n --A3--(COOH).sub.m (III)--O--B1--O-- (IV)--O--B2--(O--).sub.p (V)--NH--C1--NH-- (VI)--CO--NH--D1--NH--CO-- (VII)where the proportions of the radicals I to III, based on their total amount, are within the following limits:I: 40 to 80 mol %,II: 10 to 40 mol %,III: 0 to 25 mol %,the proportions of the radicals IV, V and VI, based on their total amount, are within the following limits:IV: 65 to 95 mol %,V: 0 to 19 mol %,VI: 3 to 16 mol %,the radicals of the formulae I, II and IV are polyester blocks having an average molecular weight of from 400 to 6000 and the proportions of the radicals of the formula VII, based on the total amount of all the components of the polyurethane resin, are from 5 to 35 mol %, preferably from 10 to 25 mol %, and a process for producing the low flammability carpet floor covering.There is further described an aqueous composition comprising this polyurethane resin and the use thereof for textile finishing.
Abstract:
A tufted fabric (1) devoid of external chemical binders is formed by crosslapping a carded web of fibers (10) onto a back side (15) of a tufted primary backing (12), the opposed front side (19) of which having tufts (17) projecting therethrough, while it is transported by a conveyor (46) feeding into a first needle loom (20). Fibers in the primary backing and in the carded web of fibers are then entangled by the first needle loom and by a second needle loom (36), whereby the carded web of fibers meshes with the primary backing to form a carpet backing (58) of sufficient weight and integrity to replace a conventional carpet underpad. The carpet backing is a blend of preferably homogenous fibers wherein the primary backing and the carded web of fibers are indistinguishable from one another. The tufted fabric may then be dyed and dried through a heat treatment, which, if the tufted fabric includes binder fibers, causes a fusion bond between the fibers in the carpet backing and between the carpet backing and the tufts.
Abstract:
Tufted carpets which are conformable and stretchable make use of a stretchable carpet backing formed from a composite fabric. The stretchable carpet backing fabric is formed of a stretchable elastic net and at least one nonwoven fibrous layer overlying the stretchable elastic net. The fibers of the fibrous layer extend through said elastic net to mechanically secure the fibrous layer to the elastic net and form a unitary coherent elastic fabric.
Abstract:
A nonwoven polyolefin sheet useful as a primary carpet backing in making a moldable, tufted automotive carpet. The polyolefin sheet, preferably polypropylene, is prepared by melt spinning filaments from a plurality of spinnerets and then drawing the spun filaments to a draw ratio of less than 2.0 to maintain high filament elongation as the filaments move from high to low elongation as the draw increases. The drawn filaments are deposited in both the machine and cross-machine directions on a moving collection belt to form a nonwoven sheet having a unit weight of 100 to 150 g/m.sup.2. The resulting sheet is lightly bonded using a steam bonder and then debonded such that sheet thickness increases by between 2.5 and 3.5 times. The tufted sheet has an elongation of at least 40%. The invention sacrifices high sheet strength for tufted sheet elongation in both the machine and cross-machine directions in order to make a moldable, tufted automotive carpet that resists tearing, creasing and grinning while still retaining its shape after demolding.
Abstract:
A pattern-tufted, fusion-bonded carpet, particularly a backed carpet tile, having a polymeric latex primary adhesive layer and a plurality of fibrous yarns bonded to and extending from the layer to form a face surface, the fusion-bonded carpet having a woven polyester sheet material and glass fiber tissue sheet material both secured to the primary adhesive base layer, and the fusion-bonded carpet overtufted by an overtufted pattern on the face wear surface. A method of preparing a pattern-tufted, fusion-bonded carpet which comprises overtufting a fusion-bonded carpet with the fusion-bonded carpet having a primary adhesive base layer composed of a polymeric latex material and containing a woven fiberglass and a glass fiber tissue sheet material and optionally to prepare carpet tile applying a solid, thermoplastic backing to the pattern-tufted, fusion-bonded carpet material.
Abstract:
A flexible composite laminate, which is fire resistant on either one or both sides, comprises: (a) a textile web substrate; and the following combination of successive layers on either one or on both sides of the substrate, namely: (b) a first discrete adhesive layer, to provide adhesive bonding between substrate (a) and a layer (c); (c) a layer superimposed upon the first discrete adhesive layer, which comprises at least one fire-resistance imparting inorganic substance in an amount effective to impart fire-resistance to a preselected degree to the substrate; (d) a second discrete adhesive layer on layer (c), to provide adhesive bonding between layer (c) and a sealing layer (e), as defined below; and (e) a hydrophobic sealing layer superimposed on the second discrete adhesive layer. The first adhesive layer may be optionally omitted when the substrate is a fiberglass substrate, and/or the second adhesive layer may be optionally avoided when the hydrophobic sealing layer is silicone-based. When layer (e) is e.g. PVC, it is found that the emission of smoke is reduced as compared with unlaminated PVC.
Abstract:
Carpet coating compositions are disclosed which comprise 40 to 80 percent by weight filler and 20 to 60 percent by weight of a latex binder, the binder comprising an emulsion polymer ofa) 40 to 80% by weight of a vinyl ester of an alkomoic acid, the acid having from 1 to 13 carbon atoms;b) 5 to 25% by weight of a copolymerizable comonomer having a Tg of at least 50.degree. C.; and;c) 10 to 30% ethylene.
Abstract:
A textile having increased porosity is made by introducing resin and microspheres or other agents for creating interstices between filaments within a yarn. The micropsheres upon heating or other agents push the filaments apart and create interstices in the yarn and bending stresses in the filaments. The resin may then be cured, holding the filaments in spaced apart relationship relative to each other and maintaining the bending stresses in the filaments.