Abstract:
A method for fabricating a semiconductor device is provided using a nickel salicide process. The method includes forming a gate pattern and a source/drain region on a silicon substrate, forming a Ni-based metal layer for silicide on the silicon substrate where the gate pattern and the source/drain region are formed, and forming an N-rich titanium nitride layer on the Ni-based metal layer for silicide. Next, a thermal treatment is applied to the silicon substrate where the Ni-based metal layer for silicide and the N-rich titanium nitride layer are formed, thereby forming a nickel silicide on each of the gate pattern and the source/drain region. Then, the Ni-based metal layer for silicide and the N-rich titanium nitride layer are selectively removed to expose a top portion of a nickel silicide layer formed on the gate pattern and the source/drain region. Thus, as the N-rich titanium nitride layer is formed on the Ni-based metal layer for silicide, a silicide residue is prevented from forming a spacer and a field region formed of a field oxide layer.
Abstract:
Provided are exemplary methods for forming a nickel silicide layer and semiconductor devices incorporating a nickel silicide layer that provides increased stability for subsequent processing at temperatures above 450° C. In particular, the nickel silicide layer is formed from a nickel alloy having a minor portion of an alloying metal, such as tantalum, and exhibits reduced agglomeration and retarded the phase transition between NiSi and NiSi2 to suppress increases in the sheet resistance and improve the utility for use with fine patterns. As formed, the nickel silicide layer includes both a lower layer consisting primarily of nickel and silicon and a thinner upper layer that incorporates the majority of the alloying metal.
Abstract:
A semiconductor wafer having multi-layer metallization structures that are fabricated to include embedded interconnection structures which serve as low-resistance electroplating current paths to conduct bulk electroplating current fed to portions of a metallic seed layer at peripheral surface regions of the wafer to portions of the metallic seed layer at inner/central surface regions of the semiconductor wafer to achieve uniformity in metal plating in chip regions across the wafer.
Abstract:
Methods of forming CMOS integrated circuit devices include forming at least first, second and third transistors in a semiconductor substrate and then covering the transistors with one or more electrically insulating layers that impart a net stress (tensile or compressive) to channel regions of the transistors. The covering step may include covering the first and second transistors with a first electrically insulating layer having a sufficiently high internal stress characteristic to impart a net tensile (or compressive) stress in a channel region of the first transistor and covering the second and third transistors with a second electrically insulating layer having a sufficiently high internal stress characteristic to impart a net compressive (or tensile) stress in a channel region of the third transistor. A step may then performed to selectively remove a first portion of the second electrically insulating layer extending opposite a gate electrode of the second transistor. In addition, a step may be performed to selectively remove a first portion of the first electrically insulating layer extending opposite a gate electrode of the first transistor and a second portion of the second electrically insulating layer extending opposite a gate electrode of the third transistor.
Abstract:
A method of fabricating a semiconductor device having a metal gate pattern is provided in which capping layers are used to control the relative oxidation rates of portions of the metal gate pattern during a oxidation process. The capping layer may be a multilayer structure and may be etched to form insulating spacers on the sidewalls of the metal gate pattern. The capping layer(s) allow the use of a selective oxidation process, which may be a wet oxidation process utilizing partial pressures of both H2O and H2 in an H2-rich atmosphere, to oxidize portions of the substrate and metal gate pattern while suppressing the oxidation of metal layers that may be included in the metal gate pattern. This allows etch damage to the silicon substrate and edges of the metal gate pattern to be reduced while substantially maintaining the original thickness of the gate insulating layer and the conductivity of the metal layer(s).
Abstract:
A test structure of a semiconductor device with improved test reliability is provided. The test structure includes first and second active regions which are electrically isolated from each other and on which silicided first and second junction regions are formed, respectively, a semiconductor substrate or a well which is formed on lower parts of the first and second junction regions and has a conductivity type different from the first and second junction regions, and first and second pads through which an electrical signal is applied to the first and second junction regions and detected, and which are formed on the same level as a lower part of a metal layer or on the same level as the semiconductor substrate.
Abstract:
Semiconductor fabrication methods to forma of via contacts in DSL (dual stress liner) semiconductor devices are provided, in which improved etching process flows are implemented to enable etching of via contact openings through overlapped and non-overlapped regions of the dual stress liner structure to expose underlying salicided contacts and other device contacts, while mitigating or eliminating defect mechanisms such as over etching of contact regions underlying non-overlapped regions of the DSL.
Abstract:
Methods of forming metal interconnect structures include forming a first electrically insulating layer on a semiconductor substrate and forming a second electrically insulating layer on the first electrically insulating layer. The second and first electrically insulating layers are selectively etched in sequence to define a contact hole therein. A first metal layer (e.g., tungsten) is deposited. This first metal layer extends on the second electrically insulating layer and into the contact hole. The first metal layer is then patterned to expose the second electrically insulating layer. The second electrically insulating layer is selectively etched for a sufficient duration to expose the first electrically insulating layer and expose a metal plug within the contact hole. This selective etching step is performed using the patterned first metal layer as an etching mask. A seam within the exposed metal plug is then filled with an electrically conductive filler material (e.g., CoWP). A second metal layer is then formed on the exposed metal plug containing the electrically conductive filler material.
Abstract:
Methods of forming field effect transistors include methods of forming PMOS and NMOS transistors by forming first and second gate electrodes on a substrate and then forming an electrically insulating layer having etch-enhancing impurities therein, on the first and second gate electrodes. The electrically insulating layer may be formed as a boron-doped silicon nitride layer or an electrically insulating layer that is doped with germanium and/or fluorine. The electrically insulating layer is etched-back to define first sidewall spacers on the first gate electrode and second sidewall spacers on the second gate electrode. P-type source and drain region dopants are then implanted into the semiconductor substrate, using the first sidewall spacers as a first implant mask. The second sidewall spacers on the second gate electrode are then etched back to reduce their lateral dimensions. N-type source and drain region dopants are then implanted into the semiconductor substrate, using the second sidewall spacers with reduced lateral dimensions as a second implant mask.
Abstract:
A semiconductor wafer having multi-layer metallization structures that are fabricated to include embedded interconnection structures which serve as low-resistance electroplating current paths to conduct bulk electroplating current fed to portions of a metallic seed layer at peripheral surface regions of the wafer to portions of the metallic seed layer at inner/central surface regions of the semiconductor wafer to achieve uniformity in metal plating in chip regions across the wafer.