公开(公告)号：US20110062519A1

公开(公告)日：2011-03-17

申请号：US12561638

申请日：2009-09-17

Applicant: Rohit Pal ,  Stephan Waidmann

Inventor： Rohit Pal ,  Stephan Waidmann

IPC: H01L29/78 ,  H01L21/762

CPC classification number: H01L29/7848 ,  H01L21/823807 ,  H01L21/823814 ,  H01L21/823864 ,  H01L21/84 ,  H01L27/1203 ,  H01L29/6653 ,  H01L29/6656 ,  H01L29/78

Abstract: Semiconductor devices with high-K/metal gates are formed with spacers that are substantially resistant to subsequent etching to remove an overlying spacer, thereby avoiding replacement and increasing manufacturing throughput. Embodiments include forming a high-K/metal gate, having an upper surface and side surfaces, over a substrate, e.g., a SOI substrate, and sequentially forming, on the side surfaces of the high-K/metal gate, a first spacer of a non-oxide material, a second spacer, of a material different from that of the first spacer, and a third spacer, of a material different from that of the second spacer. After formation of source and drain regions, e.g., epitaxially grown silicon-germanium, the third spacer is etched with an etchant, such as hot phosphoric acid, to which the second spacer is substantially resistant, thereby avoiding replacement.

Abstract translation: 具有高K /金属栅极的半导体器件由间隔物形成，其具有基本上抵抗后续蚀刻以去除上覆间隔物，从而避免替换并增加制造生产量。 实施例包括在衬底（例如SOI衬底）上形成具有上表面和侧表面的高K /金属栅极，并且在高K /金属栅极的侧表面上依次形成第一间隔物 不同于第一间隔物的材料的非氧化物材料，第二间隔物和与第二间隔物不同的材料的第三间隔物。 在形成源极和漏极区域，例如外延生长的硅 - 锗之后，用蚀刻剂（例如热磷酸）蚀刻第三间隔物，第二间隔物基本上抵抗其上，从而避免更换。

公开(公告)号：US07893496B2

公开(公告)日：2011-02-22

申请号：US12644882

申请日：2009-12-22

Applicant: Igor Peidous ,  Rohit Pal

Inventor： Igor Peidous ,  Rohit Pal

IPC: H01L27/12

CPC classification number: H01L29/78687 ,  H01L29/66553 ,  H01L29/66621 ,  H01L29/66628 ,  H01L29/66772 ,  H01L29/7848

Abstract: Stress enhanced MOS transistors are provided. A semiconductor device is provided that comprises a semiconductor-on-insulator structure, a gate insulator layer, a source region, a drain region and a conductive gate overlying the gate insulator layer. The semiconductor-on-insulator structure comprises: a substrate, a semiconductor layer, and an insulating layer disposed between the substrate and the semiconductor layer. The semiconductor layer has a first surface, a second surface and a first region. The gate insulator layer overlies the first region, the conductive gate overlies the gate insulator layer, and the source region and the drain region overlie the first surface and comprise a strain-inducing epitaxial layer

Abstract translation: 提供了应力增强型MOS晶体管。 提供一种半导体器件，其包括绝缘体上半导体结构，栅极绝缘体层，源极区域，漏极区域和覆盖栅极绝缘体层的导电栅极。 绝缘体上半导体结构包括：衬底，半导体层和布置在衬底和半导体层之间的绝缘层。 半导体层具有第一表面，第二表面和第一区域。 栅极绝缘体层覆盖第一区域，导电栅极覆盖栅极绝缘体层，源区域和漏极区域覆盖在第一表面上，并且包括应变诱导外延层

公开(公告)号：US20100244156A1

公开(公告)日：2010-09-30

申请号：US12815129

申请日：2010-06-14

Applicant: Rohit Pal ,  Man Fai Ng ,  David Brown

Inventor： Rohit Pal ,  Man Fai Ng ,  David Brown

IPC: H01L29/78

CPC classification number: H01L29/6656 ,  H01L21/28114 ,  H01L21/28247

Abstract: Methods for protecting gate stacks during fabrication of semiconductor devices and semiconductor devices fabricated from such methods are provided. In an embodiment, a method for fabricating a semiconductor device comprises forming a gate stack comprising a first gate stack-forming layer overlying a semiconductor substrate and forming first sidewall spacers about sidewalls of the gate stack. After the step of forming the first sidewall spacers, a portion of the first gate stack-forming layer is exposed. The exposed portion is anisotropically etched using the gate stack and the first sidewall spacers as an etch mask. Second sidewall spacers are formed adjacent the first sidewall spacers after the step of anisotropically etching.

Abstract translation: 提供了在由这些方法制造的半导体器件和半导体器件的制造期间保护栅极堆叠的方法。 在一个实施例中，一种用于制造半导体器件的方法包括：形成包括覆盖在半导体衬底上的第一栅极叠层形成层并且围绕栅堆叠的侧壁形成第一侧壁隔离物的栅叠层。 在形成第一侧壁间隔物的步骤之后，暴露第一栅叠层形成层的一部分。 使用栅极堆叠和第一侧壁间隔物作为蚀刻掩模来各向异性蚀刻暴露部分。 在各向异性蚀刻的步骤之后，第二侧壁间隔物邻近第一侧壁间隔件形成。

公开(公告)号：US08674458B2

公开(公告)日：2014-03-18

申请号：US13483630

申请日：2012-05-30

Applicant: Stephan-Detlef Kronholz ,  Rohit Pal ,  Gunda Beernink

Inventor： Stephan-Detlef Kronholz ,  Rohit Pal ,  Gunda Beernink

IPC: H01L21/02

CPC classification number: H01L29/7848 ,  H01L21/823412 ,  H01L21/823418 ,  H01L21/823425 ,  H01L21/823807 ,  H01L21/823814 ,  H01L29/165 ,  H01L29/41775 ,  H01L29/665 ,  H01L29/6659 ,  H01L29/66636 ,  H01L29/7834

Abstract: When forming sophisticated semiconductor devices including transistors with sophisticated high-k metal gate electrode structures and a strain-inducing semiconductor alloy, transistor uniformity and performance may be enhanced by providing superior growth conditions during the selective epitaxial growth process. To this end, a semiconductor material may be preserved at the isolation regions in order to avoid the formation of pronounced shoulders. Furthermore, in some illustrative embodiments, additional mechanisms are implemented in order to avoid undue material loss, for instance upon removing a dielectric cap material and the like.

Abstract translation: 当形成具有复杂的高k金属栅电极结构的晶体管和应变诱导半导体合金的复杂半导体器件时，可以通过在选择性外延生长工艺期间提供优异的生长条件来增强晶体管的均匀性和性能。 为此，可以在隔离区域保留半导体材料，以避免突出的肩部的形成。 此外，在一些说明性实施例中，为了避免不适当的材料损失，例如在去除电介质盖材料等时，实施附加机构。

公开(公告)号：US08598009B2

公开(公告)日：2013-12-03

申请号：US13456633

申请日：2012-04-26

Applicant: Brian J. Greene ,  William K. Henson ,  Judson R. Holt ,  Michael D. Steigerwalt ,  Kuldeep Amarnath ,  Rohit Pal ,  Johan W. Weijtmans

Inventor： Brian J. Greene ,  William K. Henson ,  Judson R. Holt ,  Michael D. Steigerwalt ,  Kuldeep Amarnath ,  Rohit Pal ,  Johan W. Weijtmans

IPC: H01L21/8222

CPC classification number: H01L29/66636 ,  H01L21/3247 ,  H01L29/665 ,  H01L29/6653 ,  H01L29/66545 ,  H01L29/7848

Abstract: A low energy surface is formed by a high temperature anneal of the surfaces of trenches on each side of a gate stack. The material of the semiconductor layer reflows during the high temperature anneal such that the low energy surface is a crystallographic surface that is at a non-orthogonal angle with the surface normal of the semiconductor layer. A lattice mismatched semiconductor material is selectively grown on the semiconductor layer to fill the trenches, thereby forming embedded lattice mismatched semiconductor material portions in source and drain regions of a transistor. The embedded lattice mismatched semiconductor material portions can be in-situ doped without increasing punch-through. Alternately, a combination of intrinsic selective epitaxy and ion implantation can be employed to form deep source and drain regions.

Abstract translation: 低能量表面通过栅极堆叠的每一侧的沟槽表面的高温退火形成。 半导体层的材料在高温退火期间回流，使得低能表面是与半导体层的表面法线成非正交角的结晶表面。 在半导体层上选择性地生长晶格失配的半导体材料以填充沟槽，从而在晶体管的源极和漏极区域中形成嵌入的晶格失配的半导体材料部分。 嵌入的晶格不匹配的半导体材料部分可以原位掺杂而不增加穿通。 或者，可以采用固有选择性外延和离子注入的组合来形成深的源极和漏极区域。

公开(公告)号：US20130040430A1

公开(公告)日：2013-02-14

申请号：US13552722

申请日：2012-07-19

Applicant: Rohit Pal ,  Stephan-Detlef Kronholz

Inventor： Rohit Pal ,  Stephan-Detlef Kronholz

IPC: H01L21/8234

CPC classification number: H01L29/1054 ,  H01L21/823807 ,  H01L21/823857 ,  H01L29/665 ,  H01L29/6656 ,  H01L29/66651 ,  H01L29/7833 ,  H01L29/7848 ,  Y02P80/30

Abstract: The present disclosure provides manufacturing techniques in which sophisticated high-k metal gate electrode structures may be formed in an early manufacturing stage on the basis of a selectively applied threshold voltage adjusting semiconductor alloy. In order to reduce the surface topography upon patterning the deposition mask while still allowing the usage of well-established epitaxial growth recipes developed for silicon dioxide-based hard mask materials, a silicon nitride base material may be used in combination with a surface treatment. In this manner, the surface of the silicon nitride material may exhibit a silicon dioxide-like behavior, while the patterning of the hard mask may be accomplished on the basis of highly selective etch techniques.

Abstract translation: 本公开提供了其中可以在选择性施加的阈值电压调节半导体合金的基础上在早期制造阶段中形成复杂的高k金属栅电极结构的制造技术。 为了在图案化沉积掩模的同时减少表面形貌，同时仍允许使用为基于二氧化硅的硬掩模材料开发的良好的外延生长配方，可以将氮化硅基材与表面处理组合使用。 以这种方式，氮化硅材料的表面可以表现出二氧化硅的行为，而硬掩模的图案化可以基于高选择性蚀刻技术来实现。

公开(公告)号：US08294211B2

公开(公告)日：2012-10-23

申请号：US12687610

申请日：2010-01-14

Applicant: Bin Yang ,  Rohit Pal ,  Michael Hargrove

Inventor： Bin Yang ,  Rohit Pal ,  Michael Hargrove

IPC: H01L29/786

CPC classification number: H01L27/12 ,  H01L21/84 ,  H01L21/845 ,  H01L23/485 ,  H01L27/1211

Abstract: A method of fabricating a semiconductor device with back side conductive plugs is provided here. The method begins by forming a gate structure overlying a semiconductor-on-insulator (SOI) substrate. The SOI substrate has a support layer, an insulating layer overlying the support layer, an active semiconductor region overlying the insulating layer, and an isolation region outboard of the active semiconductor region. A first section of the gate structure is formed overlying the isolation region and a second section of the gate structure is formed overlying the active semiconductor region. The method continues by forming source/drain regions in the active semiconductor region, and thereafter removing the support layer from the SOI substrate. Next, the method forms conductive plugs for the gate structure and the source/drain regions, where each of the conductive plugs passes through the insulating layer.

Abstract translation: 此处提供制造具有背面导电插头的半导体器件的方法。 该方法通过形成覆盖绝缘体上半导体（SOI）衬底的栅极结构开始。 SOI衬底具有支撑层，覆盖在支撑层上的绝缘层，覆盖绝缘层的有源半导体区域和有源半导体区域外侧的隔离区域。 栅极结构的第一部分形成在隔离区域的上方，栅极结构的第二部分形成在有源半导体区域的上方。 该方法通过在有源半导体区域中形成源极/漏极区域继续，然后从SOI衬底去除支撑层。 接下来，该方法形成用于栅极结构和源极/漏极区域的导电插塞，其中每个导电插塞穿过绝缘层。

公开(公告)号：US20120235245A1

公开(公告)日：2012-09-20

申请号：US13422148

申请日：2012-03-16

Applicant: Rohit Pal ,  Stephan-Detlef Kronholz

Inventor： Rohit Pal ,  Stephan-Detlef Kronholz

IPC: H01L27/088 ,  H01L21/762 ,  H01L21/336

CPC classification number: H01L21/823481 ,  H01L21/76232 ,  H01L21/823878

Abstract: When forming sophisticated semiconductor devices on the basis of high-k metal gate electrode structures, which are to be provided in an early manufacturing stage, the encapsulation of the sensitive gate materials may be improved by reducing the depth of or eliminating recessed areas that are obtained after forming sophisticated trench isolation regions. To this end, after completing the STI module, an additional fill material may be provided so as to obtain the desired surface topography and also preserve superior material characteristics of the trench isolation regions.

Abstract translation: 当在早期制造阶段提供的高k金属栅极电极结构的基础上形成复杂的半导体器件时，可以通过减少获得的凹陷区域的深度或消除凹陷区域来改善敏感栅极材料的封装 形成复杂的沟槽隔离区。 为此，在完成STI模块之后，可以提供另外的填充材料以获得所需的表面形貌并且还保持沟槽隔离区域的优良的材料特性。

公开(公告)号：US08222673B2

公开(公告)日：2012-07-17

申请号：US12795683

申请日：2010-06-08

Applicant: Brian J. Greene ,  William K. Henson ,  Judson R. Holt ,  Michael D. Steigerwalt ,  Kuldeep Amarnath ,  Rohit Pal ,  Johan W. Weijtmans

Inventor： Brian J. Greene ,  William K. Henson ,  Judson R. Holt ,  Michael D. Steigerwalt ,  Kuldeep Amarnath ,  Rohit Pal ,  Johan W. Weijtmans

IPC: H01L21/02

CPC classification number: H01L29/66636 ,  H01L21/3247 ,  H01L29/665 ,  H01L29/6653 ,  H01L29/66545 ,  H01L29/7848

Abstract: A low energy surface is formed by a high temperature anneal of the surfaces of trenches on each side of a gate stack. The material of the semiconductor layer reflows during the high temperature anneal such that the low energy surface is a crystallographic surface that is at a non-orthogonal angle with the surface normal of the semiconductor layer. A lattice mismatched semiconductor material is selectively grown on the semiconductor layer to fill the trenches, thereby forming embedded lattice mismatched semiconductor material portions in source and drain regions of a transistor. The embedded lattice mismatched semiconductor material portions can be in-situ doped without increasing punch-through. Alternately, a combination of intrinsic selective epitaxy and ion implantation can be employed to form deep source and drain regions.

Abstract translation: 低能量表面通过栅极堆叠的每一侧的沟槽表面的高温退火形成。 半导体层的材料在高温退火期间回流，使得低能表面是与半导体层的表面法线成非正交角的结晶表面。 在半导体层上选择性地生长晶格失配的半导体材料以填充沟槽，从而在晶体管的源极和漏极区域中形成嵌入的晶格失配的半导体材料部分。 嵌入的晶格不匹配的半导体材料部分可以原位掺杂而不增加穿通。 或者，可以采用固有选择性外延和离子注入的组合来形成深的源极和漏极区域。

公开(公告)号：US08124515B2

公开(公告)日：2012-02-28

申请号：US12469418

申请日：2009-05-20

Applicant: Man Fai Ng ,  Rohit Pal

Inventor： Man Fai Ng ,  Rohit Pal

IPC: H01L21/28 ,  H01L21/321 ,  H01L21/3213 ,  H01L21/3215

CPC classification number: H01L29/4966 ,  H01L21/28088 ,  H01L21/32155 ,  H01L21/322 ,  H01L29/7833

Abstract: Improved semiconductor devices comprising metal gate electrodes are formed with reduced performance variability by reducing the initial high dopant concentration at the top portion of the silicon layer overlying the metal layer. Embodiments include reducing the dopant concentration in the upper portion of the silicon layer, by implanting a counter-dopant into the upper portion of the silicon layer, removing the high dopant concentration portion and replacing it with undoped or lightly doped silicon, and applying a gettering agent to the upper surface of the silicon layer to form a thin layer with the gettered dopant, which layer can be removed or retained.

Abstract translation: 通过降低覆盖在金属层上的硅层顶部的初始高掺杂剂浓度，形成包括金属栅电极的改进的半导体器件，具有降低的性能可变性。 实施例包括通过将反掺杂剂注入硅层的上部来去除高掺杂剂浓度部分并用未掺杂的或轻掺杂的硅代替它来减少硅层上部的掺杂剂浓度，并施加吸气 剂到硅层的上表面以形成具有吸收的掺杂剂的薄层，该层可以被去除或保留。