Abstract:
A swing arm for a suspension of a vehicle comprises a substantially transversely outer arm portion having a free end for mounting of a support for supporting a wheel of the vehicle and a substantially transversely inner arm portion with a first branch and second branch. The first branch is substantially aligned with the outer arm portion and has a free end for mounting of a first connector for connection to a body of the vehicle, and the second branch extends along an arched path towards a rear part of the vehicle and has a free end for mounting of a second connector for connection to the vehicle body. A single-sheet metal piece includes a main portion having an open section and at least one secondary portion arranged in an edge zone of the swing arm, having a closed section, and formed by at least one strip of the metal piece folded onto the main portion and firmly secured with a free edge of the strip to the main portion. A method for manufacturing the swing arm comprises steps of obtaining the main portion by stamping of the metal piece, folding the strip of the metal piece so as to obtain the secondary portion, and firmly securing the free edge of the strip to the main portion.
Abstract:
A twist beam axle assembly includes a twist tube and a tubular sleeve. The twist tube has a deformed portion with a non-circular cross-section positioned adjacent to an undeformed portion with a substantially circular cross-section. The tubular sleeve is positioned within and coupled to the twist beam to overlap the adjacent deformed and undeformed portions. An outer surface of the sleeve engages an inner surface of the twist tube.
Abstract:
A connection system for connecting a supporting arm to an axle body comprises a first and a second supporting element each having a reinforced region, wherein the first and second supporting elements cooperate to substantially enclose the axle body, and wherein contact regions created between the first and second supporting elements are substantially vertically aligned.
Abstract:
A vehicular suspension arm, comprises an upper sheet metal stamped component with a first outer face and a first inner face, and a first central web portion with two opposites sides and first upstanding flange portions at opposites sides of the first web portion; a lower sheet metal stamped component with a second outer face and a second inner face, and a second central web portion with two opposite sides and second upstanding flange portions at the opposite sides of the second web portion. The first and second inner faces are adapted to contact each other along a substantial portion of the first and second web portions. The upper and lower stamped components adapted to be rigidly attached to each other to create a structural I-beam section. The thickness of each upstanding flange portion is at least equal to the combined thickness of the first and second web portions.
Abstract:
An assembly comprises a carrier part and a ball joint housing. The housing is provided with an attachment projection which is formed integrally with the housing on an outer surface of the housing. The carrier part is formed as a double-layer structure, and the attachment projection is held between two layers of the carrier part.
Abstract:
A distributed compliance air-ride axle/suspension system includes an integral structure preferably formed of a lightweight composite material, replacing traditional beams and an axle. The composite structure includes a plurality of plates of various sizes and shapes, with the size, shape and arrangement of the plates being determined by the load capacity model of a specific vehicle application. Traditional axle spindle ends are mounted on the integral plate structure, together with pivot bushings, air springs, and shock absorbers, to complete the air-ride axle/suspension system. The system in turn is pivotally mounted on frame brackets of a heavy-duty vehicle such as a semi-trailer or dump truck. Forces, loads and/or stresses imposed on the axle/suspension system during vehicle operation are distributed generally throughout the composite structure to achieve the desired structural roll compliance of the axle/suspension system for the particular application.
Abstract:
An axle assembly includes an upper and lower housing joined to form a chamber for a differential gear assembly. The upper and lower housings are fabricated by a method including the steps of forming the upper housing from a first sheet of material and forming the lower housing from a second sheet of material. The upper housing includes an opening for the differential gear assembly and the lower housing includes a bowl portion disposed opposite the opening. The upper and lower housings are joined by a weld to from the axle housing. The lower housing includes leg portions that form a single unified structure with the bowl portion to improve structural rigidity and simplify assembly.
Abstract:
A gas spring assembly includes a first end member, a piston assembly and a flexible wall extending therebetween. The piston assembly includes a piston body receiving a portion of the flexible wall and a retainment ring for retaining the flexible wall on the piston body. A method of assembly is also included.
Abstract:
A vehicle suspension comprising a frame and a pair of levers carried by the frame on opposite sides thereof. Each lever is pivotally mounted on the frame for swinging movement on an axis intermediate opposite ends of the lever transverse to the frame. The suspension includes a pair of beams, one extending forward from one of the levers and the other extending forward from the other lever, each of the forwardly-extending beams having a pivotal connection with the respective lever forward of the lever axis and having a support for a forward axle. The suspension also includes a pair of beams, one extending rearward from one of the levers and the other extending rearward from the other lever, each of said rearwardly-extending beams having a pivotal connection with the respective lever rearward of the lever axis and having a support for a rearward axle.
Abstract:
A traditional twist beam axle found in a vehicle includes a twist beam with a separate torsion beam or a hollow tube formed into an inverted U shape that acts as both the twist beam and the torsion beam. Both solutions are expensive to manufacture A twist beam axle (14) is provided wherein the torsion member (42) is rigidly secured to the twist beam (40) The twist beam (40) has a U-shaped cross-sectional configuration having a bight portion (44) with first (50) and second (52) projections extending therefrom Embodiments include the cross-sectional configuration having an open cavity and the bight portion (44) having an indentation into the open cavity and forming a depression that is covered by the torsion member (42) A method of forming the disclosed twist beam axle (14) is also provided, the method including the step of rigidly securing the torsion member (42) to the bight portion (44) of the twist beam (40)