Abstract:
A method is provided, the method including forming a gate dielectric layer above a substrate layer, forming a gate conductor layer above the gate dielectric layer, forming a first hard mask layer above the gate conductor layer, and forming a second hard mask layer above the first hard mask layer. The method also includes forming a trimmed photoresist mask above the second hard mask layer, and forming a patterned hard mask in the second hard mask layer using the trimmed photoresist mask to remove portions of the second hard mask layer, the patterned hard mask having a first dimension. The method further includes forming a selectively etched hard mask in the first hard mask layer by removing portions of the first hard mask layer adjacent the patterned hard mask, the selectively etched hard mask having a second dimension less than the first dimension, and forming a gate structure using the selectively etched hard mask to remove portions of the gate conductor layer above the gate dielectric layer.
Abstract:
Halo implant regions are formed in a P-channel semiconductor device employing a zero degree tilt angle. N-type impurities are ion implanted to the desired depth in the semiconductor substrate prior to forming P-channel lightly doped source/drain areas. Subsequently, moderately or heavily doped source/drain regions are formed, followed by activation annealing. The halo implants diffuse to form halo structures at the desired location, thereby reducing short channel effects, such as subsurface punchthrough. Other embodiments enable independent control of the junction depths and channel lengths of N- and P-channel transistors, while maintaining high manufacturing throughput.
Abstract:
An ultra-low thermal budget process is provided for channel implant by using a reverse process sequence where a conventional MOS transistor is formed without the channel implant. The originally deposited polysilicon gate is removed, a nitride film deposition and etch is used to form a nitride spacer with a predetermined configuration, and a self-aligned channel implant is performed. After the channel implantation, anneal and super-retrograded doping, the nitride spacer and the gate oxide are removed for subsequent regrowth of a second gate oxide and a polysilicon deposition to form a second polysilicon gate.
Abstract:
Impurities are formed in the active region of a semiconductor substrate by diffusion from a gate electrode sidewall spacer. A gate electrode is formed on a semiconductor substrate with a gate dielectric layer therebetween. Sidewall spacers are formed on the side surfaces of the gate electrode. Dopant atoms are subsequently introduce to transform the spacers into solid dopant sources. Dopant atoms are diffused from the spacers into the semiconductor substrate to form first doped regions.
Abstract:
A process in accordance with the invention minimizes the number of heat steps to which an source-drain extension region is exposed, thus minimizing source-drain extension region diffusion and allowing more precise control of source-drain extension region thickness over conventional processes. In accordance with the invention, spacers are formed abutting the gate and then heavily doped source and drain regions are formed. The gate and source and drain regions are silicided. The spacers are subsequently removed and source-drain extension regions are then formed. In one embodiment of the invention, a laser doping process is used to form the source-drain extension regions.
Abstract:
A multilayer semiconductor structure includes a conductive via. The conductive via includes a reservoir of metal having a high resistance to electromigration. The reservoir is made from a conformal layer of copper, or gold deposited over the via to form a copper, or gold plug located in the via. A barrier layer is provided between the reservoir and an insulating layer to prevent the reservoir from diffusing into the insulating layer. The barrier layer and reservoir may be deposited by sputtering, collimated sputtering, chemical vapor deposition (CVD), dipping, evaporating, or by other means. The barrier layer and reservoir may be etched by anisotropic dry etching, plasma-assisted etching, or other layer removal techniques.
Abstract:
A method of fabricating a semiconductor device is provided. The method forms a fin arrangement on a semiconductor substrate, the fin arrangement comprising one or more semiconductor fin structures. The method continues by forming a gate arrangement overlying the fin arrangement, where the gate arrangement includes one or more adjacent gate structures. The method proceeds by forming an outer spacer around sidewalls of each gate structure. The fin arrangement is then selectively etched, using the gate structure and the outer spacer(s) as an etch mask, resulting in one or more semiconductor fin sections underlying the gate structure(s). The method continues by forming a stress/strain inducing material adjacent sidewalls of the one or more semiconductor fin sections.
Abstract:
FinFET structures with fins having stress-inducing caps and methods for fabricating such FinFET structures are provided. In an exemplary embodiment, a method for forming stressed structures comprises forming a first stress-inducing material overlying a semiconductor material and forming spacers overlying the first stress-inducing material. The first stress-inducing material is etched using the spacers as an etch mask to form a plurality of first stress-inducing caps. The semiconductor material is etched using the plurality of first stress-inducing caps as an etch mask.
Abstract:
A method of fabricating a semiconductor device structure is provided. The method begins by providing a substrate having a layer of semiconductor material, a pad oxide layer overlying the layer of semiconductor material, and a pad nitride layer overlying the pad oxide layer. The method proceeds by selectively removing a portion of the pad nitride layer, a portion of the pad oxide layer, and a portion of the layer of semiconductor material to form an isolation trench. Then, the isolation trench is filled with a lower layer of isolation material, a layer of etch stop material, and an upper layer of isolation material, such that the layer of etch stop material is located between the lower layer of isolation material and the upper layer of isolation material. The layer of etch stop material protects the underlying isolation material during subsequent fabrication steps.
Abstract:
A metal oxide semiconductor transistor device having a reduced gate height is provided. One embodiment of the device includes a substrate having a layer of semiconductor material, a gate structure overlying the layer of semiconductor material, and source/drain recesses formed in the semiconductor material adjacent to the gate structure, such that remaining semiconductor material is located below the source/drain recesses. The device also includes shallow source/drain implant regions formed in the remaining semiconductor material, and epitaxially grown, in situ doped, semiconductor material in the source/drain recesses.