Abstract:
The embossed multi-ply tissue products have improved bulk, softness, strength, embossment clarity and/or embossment height. The multi-ply tissue products comprise a first tissue ply having a plurality of embossments arranged in an open first pattern such as open, continuous line elements, which may be substantially oriented in the cross-machine direction (CD). The second ply of the multi-ply tissue product have a plurality of micro-embossments disposed in a second pattern. The first and second embossing patterns are such that when the first and second plies are joined to form the product the first and second patterns are not in registration with one another.
Abstract:
A non-continuously laminated structure of thermoplastic films comprises thermoplastic films with differing material compositions and differing functional benefits. In particular, one or more embodiments comprise thermoplastic films that are co-extruded separately and then combined together by a post-extrusion bonding process. The differing composition of the various films of the non-continuously laminated structure of thermoplastic films and the post-extrusion bonding process, provide the structures with the functional benefits of the individual films.
Abstract:
Apparatus for making micro-textured webs. The apparatus comprises a pair of mated forming structures having a first forming structure, a second forming structure, and a deformation zone; wherein at least the first forming structure comprises voids, and wherein at least the second forming structure comprises protrusions wherein at least one protrusion has center-to-center spacings of less than about 800 microns with at least three of its adjacent protrusions. The voids of the first forming structure are engagable with the protrusions of the second forming structure at an engagement position to form a micro-textured web. In another embodiment, the apparatus comprises a pair of counter-rotating rollers wherein the first roller comprises grooves having a length, wherein the length of the grooves are oriented at an angle different from the machine direction.
Abstract:
An embossing system is provided for embossing at least a portion of a web comprising a first roll and at least a second roll. The first roll and second roll may define a first nip for embossing the web. At least one of the first roll and the second roll has elongated embossing elements extending substantially in the machine direction and optionally at least one of the first and second rolls has elongated embossing elements extending substantially in the cross-machine direction. At least one of the first roll and the second roll may also have perforate embossing elements extending substantially in the cross-machine direction that may or may not be elongated. The embossing elements are capable of imparting one or both of a cube embossing pattern or a perforate emboss on the web. The web may be a cellulosic fibrous web, a portion of which is lignin-rich, high coarseness fiber having generally tubular fiber configuration. In addition, the web may be creped with an undulatory creping blade.
Abstract:
An embossing system is provided for embossing at least a portion of a web comprising a first roll and at least a second roll. The first roll and second roll may define a first nip for embossing the web. At least one of the first roll and the second roll has elongated embossing elements extending substantially in the machine direction and optionally at least one of the first and second rolls has elongated embossing elements extending substantially in the cross-machine direction. At least one of the first roll and the second roll may also have perforate embossing elements extending substantially in the cross-machine direction that may or may not be elongated. The embossing elements are capable of imparting one or both of a cube embossing pattern or a perforate emboss on the web. In addition, the web may be creped with an undulatory creping blade.
Abstract:
An embossing system for embossing and perforating at least a portion of a web is provided comprising a first embossing roll having embossing elements and at least a second embossing roll having embossing elements, wherein the elements of the first and second embossing rolls define perforate nips for embossing and perforating the web and wherein at least a predominate number of the perforate nips are substantially oriented in the cross-machine direction. Moreover, substantially all of the nips defined by the embossing elements of the first and second embossing rolls can be substantially oriented in the cross-machine direction. Further, the cross-machine embossing elements are at an angle of about 85° to 95° from the machine direction.
Abstract:
A method of embossing an absorbent web with a machine direction undulatory structure is described. The web has a plurality of ridges extending in its machine direction occurring at a frequency, F, across the web and the method includes providing the web to an embossing station where the web is embossed between a first and second embossing roll, each of which rolls may be provided with a plurality of embossing elements configured to define a plurality of embossing nips. At least a portion of the embossing nips are substantially oriented in a cross-machine direction with respect to the web and have a cross direction length, L. The product F×L is from about 0.1 to about 5.
Abstract:
An embossing system is provided for embossing a web having a first embossing roll having embossing elements and a second embossing roll having embossing elements, wherein at least a portion of the embossing elements of the first and second embossing rolls are substantially oriented in the cross-machine direction. The embossing roll may be crowned, may have alignment means, and may be provided with precision gearing.
Abstract:
An embossing and laminating machine is provided comprising a first embossing cylinder with a surface provided with a first set of protuberances and a second embossing cylinder with a surface provided with a second set of protuberances. The two embossing cylinders forming a nip. First and second pressure rollers interact with the first and the second embossing cylinders respectively. The protuberances are constructed in such a way that in the nip some of the protuberances of the first set coincide with some protuberances of the second set while other protuberances of the first set are out of phase with corresponding protuberances of the second set.