摘要:
Composite ALD-formed diffusion barrier layers. In a preferred embodiment, a composite conductive layer is composed of a diffusion barrier layer and/or a low-resistivity metal layer formed by atomic layer deposition (ALD) lining a damascene opening in dielectrics, serving as diffusion blocking and/or adhesion improvement. The preferred composite diffusion barrier layers are dual titanium nitride layers or dual tantalum nitride layers, triply laminar of tantalum, tantalum nitride and tantalum-rich nitride, or tantalum, tantalum nitride and tantalum, formed sequentially on the opening by way of ALD.
摘要:
A method of simultaneously forming differential gate oxide for both high and low voltage transistors using a two-step wet oxidation process is described. A semiconductor substrate is provided wherein active areas of the substrate are isolated from other active areas and wherein there is at least one low voltage area in which a low voltage transistor will be formed and at least one high voltage area in which a high voltage transistor will be formed. The surface of the semiconductor substrate is wet oxidized to form a first layer of gate oxide on the surface of the semiconductor substrate in the active areas. The low voltage active area is covered with a mask. The surface of the semiconductor substrate is wet oxidized again where it is not covered by the mask to form a second layer of gate oxide under the first gate oxide layer in the high voltage active area. The mask is removed. A layer of polysilicon is deposited overlying the first gate oxide layer in the low voltage active area and overlying the second gate oxide layer in the high voltage active area and patterned to form gate electrodes for the low voltage and high voltage transistors in the fabrication of an integrated circuit.
摘要:
A method to planarize the surface of a semiconductor substrate having shallow trench isolation (STI) reduces erosion of a silicon nitride planarization stop layer, reduces dishing of large areas of the shallow trench isolation, and prevents under polishing of the surface of the semiconductor substrate that will leave portions of the silicon dioxide that fills the shallow trenches covering the silicon nitride planarization stop exposed, is described. The method to planarize the surface of a semiconductor substrate having shallow trenches begins by chemical/mechanical planarization polishing at a first product of platen pressure and platen speed to planarize the semiconductor substrate. Polishing at a first product of platen pressure and platen speed will cause a high rate of material removal with low selectivity to increase production throughput. The silicon nitride stop layer will be examined to determine an end point exposure of the silicon nitride stop layer. When the end point exposure of the silicon nitride stop layer is reached, chemical/mechanical planarization polishing at a low product of platen pressure and platen speed is started to planarize the semiconductor substrate of slow over polish to control thickness of a trench oxide of the shallow trench isolation to reduce dishing and minimize erosion. The method further has the step of buffing the surface of the semiconductor substrate to remove any residue from the chemical/mechanical planarization polishing and to remove any microscratches from the surface of the semiconductor substrate.
摘要:
A process for removal of residual silicon oxide hardmask used to etch vias in low-k organic polymer dielectric layers is described. The hardmask deteriorates by developing an angular aspect or faceting along the pattern edges when used to etch organic polymer layers in an oxygen/inert gas plasma in a high density plasma etcher. In addition the deterioration of the hardmask during organic polymer etching causes a significant degradation of surface planarity which would result in via-to-via shorts when a second metal layer is patterned over it if the hardmask were left in place. The residual hardmask is selectively removed immediately after the via etch by a soft plasma etch which restores surface planarity and removes via edge facets. The plasma etch has a high selectivity of oxide-to-organic polymer so that the surface irregularities are not transferred to the polymer surface and the exposed metal surface at the base of the via is also unscathed.
摘要:
Described is a novel method for the formation of topological features during the processing of a semiconductor wafer into integrated circuit devices. The present invention is most useful for those processes used to form advanced multilevel ultra-large scale integrated circuits where global planarization techniques, such as chemical mechanical polishing, is used. The present invention is applicable to all processes used to form modem high density, multilevel integrated circuits and without respect of the number of layers formed or materials used. In the present invention, a substrate is a semiconductor wafer or portion thereof, and is the material on which the described processes alter and the layers are formed.
摘要:
A method of patterning a layer of reflective material, such as a layer of conductor metal, using a layer of antireflection coating material sandwiched between two layers of photoresist. A first layer of photoresist is formed on an integrated circuit wafer and provides a planar surface for subsequent layers of material. A layer of antireflection coating material is formed on the layer of first photoresist and a layer of second photoresist is formed on the layer of antireflection coating material. The layer of second photoresist is selectively exposed and developed. The layer of antireflection coating material is patterned using dry etching and the patterned layer of second photoresist as a mask. The layer of first photoresist is then patterned using dry etching and the patterned layer of antireflection coating material as a mask. The layer of reflecting material is then patterned using dry etching and the patterned layer of first photoresist as a mask. The patterned layer of first photoresist is then removed.
摘要:
A method for improving the end-point detection for contact and via etching is disclosed. The disclosure describes the deliberate addition of dummy patterns in the form of contact and via holes to the regular functional holes in order to increase the amount of etchable surface area. It is shown that, one can then take advantage of the marked change in the composition of the etchant gas species that occurs as soon as what was once a large exposed area has now been consumed through the etching process. This then gives a strong and robust signal for the end of the etching process. This in turn results in better controlled and more reliable product. It is also indicated that with the full uniform pattern of the via layers now possible, the chemical/mechanical polishing process becomes much less pattern sensitive.
摘要:
A method for forming a sacrificial planarization layer over an SOG layer which provide a more planar final surface. A substrate is provided with a first insulating layer formed on its surface. A spin-on-glass (SOG) layer is formed over the first insulating layer. The SOG layer has a greater thickness towards the outer edge compared to the central area of the substrate. Next a sacrificial layer is formed over the SOG layer. The sacrificial layer, preferably formed of silicon oxide material, is formed so that the layer has a greater thickness towards the outside of the wafer than in the central area. Next, the sacrificial layer is etched away and portions of the SOG layer are etched. The etch rates of the sacrificial layer, the SOG layer and the first insulating layer are approximately equal so that the planar top SOG surface is transferred to the final top surface after the etch. The resulting surface is planar because the additional sacrificial layer thickness in the outside periphery compensated for the thinner SOG in on the periphery and the faster etch rate on the periphery.
摘要:
A method for forming a gap-filling and self-planarizing silicon oxide insulator spacer layer within a patterned integrated circuit layer. Formed upon a semiconductor substrate is a patterned integrated circuit layer which is structured with a titanium nitride upper-most layer. The patterned integrated circuit layer also has at least one lower-lying layer formed of a material having a growth rate with respect to ozone assisted Chemical Vapor Deposited (CVD) silicon oxide layers greater than the growth rate of ozone assisted Chemical Vapor Deposited (CVD) silicon oxide layers upon titanium nitride. Formed within and upon the patterned integrated circuit layer is a silicon oxide insulator spacer layer deposited through an ozone assisted Chemical Vapor Deposition (CVD) process. The silicon oxide insulator spacer layer is formed until the surface of the titanium nitride upper-most layer is passivated with the silicon oxide insulator spacer layer. The silicon oxide insulator spacer layer is then etched from the surface of the titanium nitride upper-most layer. Finally, additional portions of the silicon oxide insulator spacer layer are sequentially deposited and etched until the surface of the silicon oxide insulator spacer layer over the lower layer(s) of the patterned integrated circuit layer is planar with the upper surface of the titanium nitride upper-most layer of the patterned integrated circuit layer.
摘要:
Within a method for forming a dielectric layer, there is first provided a substrate. There is then formed over the substrate a dielectric layer, wherein the dielectric layer is formed from a dielectric material comprising silicon, carbon and nitrogen. Preferably, a nitrogen content is graded within a thickness of the dielectric layer to provide an upper lying nitrogen rich contiguous surface layer of the dielectric layer and a lower lying nitrogen poor contiguous layer of the dielectric layer. The method contemplates a microelectronic fabrication having formed therein a dielectric layer formed in accord with the method. The method provides the resulting dielectric layer with a lower dielectric constant and enhanced adhesion properties as a substrate layer.