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公开(公告)号:US11123965B2
公开(公告)日:2021-09-21
申请号:US16449762
申请日:2019-06-24
申请人: Fiberweb Inc.
发明人: Mehdi Afshari
摘要: This disclosure relates to an article (e.g., a vapor-permeable, substantially water-impermeable multilayer article) that can include a nonwoven substrate and a film supported by the nonwoven substrate. The film can include a polyolefin grafted with an anhydride, an acid, or an acrylate.
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公开(公告)号:US11446916B2
公开(公告)日:2022-09-20
申请号:US16729296
申请日:2019-12-27
发明人: Kenneth Cheng
摘要: A method to manufacture an elastic laminate is disclosed. Thermoplastic Elastomeric Material (TEM) is selected from a polymer supply and fed into an extruder. The TEM film is extruded by the extruder by passing the TEM polymer through an extrusion die head to form a TEM film layer on a carrier web provided by a carrier supply. The TEM film layer is allowed to solidify on the carrier web, thereby forming a first laminate. The first laminate is stored in a first storage prior to being delivered to a delamination unit, which delaminates the first laminate by separating the TEM layer from the carrier web. The delaminated TEM layer is stretched at least in its Machine Direction (MD) in a stretching station via a plurality of web guide means. The stretched TEM layer is positioned between a first envelope web and optionally a second envelope web prior to being delivered to a bonding unit, which connects them to form a second bonded laminate. The second bonded laminate is unstretched and stored in a second storage for a predetermined time. The stored second bonded laminate is wound under controlled tension to form a roll or spool, thereby forming the elastic laminate.
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公开(公告)号:US20220161540A1
公开(公告)日:2022-05-26
申请号:US16729296
申请日:2019-12-27
发明人: Kenneth Cheng
摘要: A method to manufacture an elastic laminate is disclosed. Thermoplastic Elastomeric Material (TEM) is selected from a polymer supply and fed into an extruder. The TEM film is extruded by the extruder by passing the TEM polymer through an extrusion die head to form a TEM film layer on a carrier web provided by a carrier supply. The TEM film layer is allowed to solidify on the carrier web, thereby forming a first laminate. The first laminate is stored in a first storage prior to being delivered to a delamination unit, which delaminates the first laminate by separating the TEM layer from the carrier web. The delaminated TEM layer is stretched at least in its Machine Direction (MD) in a stretching station via a plurality of web guide means. The stretched TEM layer is positioned between a first envelope web and optionally a second envelope web prior to being delivered to a bonding unit, which connects them to form a second bonded laminate. The second bonded laminate is unstretched and stored in a second storage for a predetermined time. The stored second bonded laminate is wound under controlled tension to form a roll or spool, thereby forming the elastic laminate.
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公开(公告)号:US20190308397A1
公开(公告)日:2019-10-10
申请号:US16449762
申请日:2019-06-24
申请人: Fiberweb Inc.
发明人: Mehdi Afshari
摘要: This disclosure relates to an article (e.g., a vapor-permeable, substantially water-impermeable multilayer article) that can include a nonwoven substrate and a film. supported by the nonwoven substrate. The film can include a polyolefin grafted with an anhydride, an acid, or an acrylate.
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公开(公告)号:US20130082414A1
公开(公告)日:2013-04-04
申请号:US13680380
申请日:2012-11-19
申请人: FIBERWEB, INC.
IPC分类号: D06C3/06
CPC分类号: D06C3/06 , B29C47/0057 , B29C47/025 , B29C55/04 , B29C55/06 , B29C55/08 , B29C55/12 , B29C55/18 , B32B3/00 , B32B3/26 , B32B5/00 , B32B5/02 , B32B5/022 , B32B5/12 , B32B7/00 , B32B7/02 , B32B7/04 , B32B7/12 , B32B27/00 , B32B27/06 , B32B27/12 , B32B27/32 , B32B37/153 , B32B2255/00 , B32B2255/02 , B32B2262/00 , B32B2262/02 , B32B2262/0253 , B32B2266/025 , B32B2307/54 , B32B2307/718 , B32B2307/724 , B32B2307/7265 , B32B2439/00 , B32B2571/00 , D01D5/088 , D01D5/098 , D01F6/04 , D01F6/06 , D04H3/005 , D04H3/08 , D04H13/001 , D04H13/003 , D04H13/007 , Y10T156/10 , Y10T428/24942 , Y10T428/249953 , Y10T428/249978 , Y10T442/2025 , Y10T442/2139 , Y10T442/2148 , Y10T442/2213 , Y10T442/2861 , Y10T442/674 , Y10T442/681
摘要: A moisture vapor permeable, water impermeable composite sheet material is provided which is suitable for use as a housewrap material, and is also useful for other applications such as tarpaulins, or as covers for automobile, boats, patio furniture or the like. The composite sheet material includes a nonwoven substrate and an extrusion-coated polyolefin film layer overlying one surface of the substrate. The nonwoven substrate is comprised of polymeric fibers randomly disposed and bonded to one another to form a high tenacity nonwoven web. The nonwoven substrate has a grab tensile strength of at least 178 Newtons (40 pounds) in at least one of the machine direction (MD) or the cross-machine direction (CD). The extrusion coated polyolefin film layer is intimately bonded to the nonwoven substrate. The film layer has micropores formed therein to impart to the composite sheet material a moisture vapor transmission rate (MVTR) of at least 35 g/m2/24 hr. at 50% relative humidity and 23° C. and a hydrostatic head of at least 55 cm. In one embodiment, the nonwoven substrate comprises a spunbonded nonwoven fabric formed of randomly disposed substantially continuous polypropylene filaments. The spunbonded nonwoven fabric is an area bonded fabric in which the filaments are bonded to one another throughout the fabric at locations where the randomly disposed filaments overlie or cross one another.
摘要翻译: 提供了一种适合用作家庭用纸材料的水蒸气透过性不透水复合片材材料,并且还可用于其他应用如篷布,或作为汽车,船只,露台家具等的覆盖物。 复合片材包括非织造基材和覆盖在基材的一个表面上的挤出涂覆的聚烯烃膜层。 非织造基底由聚合物纤维组成,其随机设置并彼此结合以形成高强度非织造纤维网。 非织造基材在机器方向(MD)或横向(CD)上的至少一个上具有至少178牛顿(40磅)的拉伸强度。 挤压涂覆的聚烯烃膜层紧密地结合到非织造基材上。 薄膜层具有形成在其中的微孔,以赋予复合片材至少35g / m 2/24小时的水汽透过率(MVTR)。 在50%相对湿度和23℃下,静水压头至少为55厘米。 在一个实施方案中,非织造基材包括由随机设置的基本上连续的聚丙烯长丝形成的纺粘非织造织物。 纺粘非织造织物是区域粘合织物,其中长丝在随机布置的长丝叠置或交叉的位置处通过织物彼此粘合。
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公开(公告)号:US08951633B2
公开(公告)日:2015-02-10
申请号:US13739588
申请日:2013-01-11
申请人: Fiberweb, Inc.
CPC分类号: D04H1/56 , D01D5/30 , D01F8/14 , D04H1/435 , D04H1/541 , D04H1/565 , D04H3/011 , D04H3/147 , D04H3/16 , Y10T428/2913 , Y10T428/2915 , Y10T428/2929 , Y10T428/2973 , Y10T428/2978 , Y10T442/608 , Y10T442/609 , Y10T442/611 , Y10T442/637 , Y10T442/641 , Y10T442/681 , Y10T442/69 , Y10T442/697
摘要: Disclosed herein are bicomponent fibers comprising first and second polymer components present in distinct portions of the cross section of the filament, wherein the first polymer component of the filaments is partially crystalline and serves as the matrix component of the filaments and the second polymer component of the filament is amorphous and serves as the binder component of the filaments, and wherein the fibers exhibit a single melting peak as evidenced by a differential scanning calorimetry (DSC) trace. Also disclosed herein are methods of making bicomponent fibers and nonwoven fabrics.
摘要翻译: 本文公开的是包含长丝截面不同部分中存在的第一和第二聚合物组分的双组分纤维,其中长丝的第一聚合物组分是部分结晶的,并且用作长丝的基质组分和第二聚合物组分 长丝是无定形的并且用作长丝的粘合剂组分,并且其中纤维表现出单一的熔融峰,这通过差示扫描量热法(DSC)迹线证明。 本文还公开了制造双组分纤维和非织造织物的方法。
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公开(公告)号:US20140072788A1
公开(公告)日:2014-03-13
申请号:US14031595
申请日:2013-09-19
发明人: Thomas Burkhart , Walter D. Daniels , Helmut Hartl , Jonathan A. Lu , Deying Kong , David Dudley Newkirk , Robert H. Turner , Lisa Reynolds , Tonny Debeer
CPC分类号: D04H3/163 , B29D7/01 , D04H3/14 , Y10T442/608 , Y10T442/637 , Y10T442/641 , Y10T442/681
摘要: Disclosed are highly extensible bonded webs or multilayered sheets containing these. These products can be processed in a ring-roll process without damage. The bonded webs or multilayered sheets can be used, for example in the manufacture of diapers.
摘要翻译: 公开了包含这些的高度可延展的粘结纤维网或多层片材。 这些产品可以在环绕过程中进行加工而不会损坏。 粘合幅材或多层片材可用于例如制造尿布。
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公开(公告)号:US20130122772A1
公开(公告)日:2013-05-16
申请号:US13739588
申请日:2013-01-11
申请人: Fiberweb, Inc.
IPC分类号: D04H1/56
CPC分类号: D04H1/56 , D01D5/30 , D01F8/14 , D04H1/435 , D04H1/541 , D04H1/565 , D04H3/011 , D04H3/147 , D04H3/16 , Y10T428/2913 , Y10T428/2915 , Y10T428/2929 , Y10T428/2973 , Y10T428/2978 , Y10T442/608 , Y10T442/609 , Y10T442/611 , Y10T442/637 , Y10T442/641 , Y10T442/681 , Y10T442/69 , Y10T442/697
摘要: A nonwoven fabric is provided having a plurality of semi-crystalline filaments that are thermally bonded to each other and are formed of the same polymer and exhibit substantially the same melting temperature. The fabric is produced by melt spinning an amorphous crystallizable polymer to form two components having different levels of crystallinity. During spinning, a first component of the polymer is exposed to conditions that result in stress-induced crystallization such that the first polymer component is in a semi-crystalline state and serves as the matrix or strength component of the fabric. The second polymer component is not subjected to stress induced crystallization and thus remains in a substantially amorphous state which bonds well at relatively low temperatures. In a bonding step, the fabric is heated to soften and fuse the binder component. Under these conditions, the binder component undergoes thermal crystallization so that in the final product, both polymer components are semi-crystalline.
摘要翻译: 提供了一种非织造织物,其具有多个彼此热粘合并由相同聚合物形成且呈现基本上相同的熔融温度的半结晶长丝。 织物通过将无定形结晶聚合物熔融纺丝以形成具有不同结晶度的两种组分来制备。 在纺丝期间,聚合物的第一组分暴露于导致应力诱导结晶的条件,使得第一聚合物组分处于半结晶状态并用作织物的基质或强度组分。 第二聚合物组分不经受应力诱导结晶,因此保持在相当低的温度下良好结合的基本无定形状态。 在粘合步骤中,织物被加热以软化并熔合粘合剂组分。 在这些条件下,粘合剂组分经历热结晶,使得在最终产品中,两种聚合物组分都是半结晶的。
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