Abstract:
Process and apparatus for joining endless polymer materials by means of the transillumination technique. According to the invention, in order to be joined, the endless materials are guided through two contrarotating rollers that press against each other. The first roller consists of a material that is transparent to laser beams and is tubular. The second roller is formed from a material that can be deformed easily at the surface, so that its surface can adapt to the shape of the first roller. Devices for producing a laser beam at the contact surface between the materials to be joined are arranged in the first roller. In this case, the beam is formed as a linear laser beam longitudinally with respect to the direction of movement of the materials so that during the passage, continuous heating of the material up to the melting point is achieved, without an excessively high laser output having to be provided. By means of the process and the apparatus, continuous joining is possible at high speed.
Abstract:
A method and device allows dynamic mask welding with online position adjustment in the high-speed welding of structured and endless plastic films. By a transparent driven mask roller provided with masks being arranged in a passive pressure roller surrounding the mask roller, detection can take place optically, and the mask roller and consequently the mask are synchronized with the film speed. Adjustment is detached from a film transport mechanism and does not influence the welding process and in this case, above all, the speed. High film transport speeds in the range of up to 1000 mm per second can be employed.
Abstract:
Method and apparatus for heating plastic by laser beams with the aid of a number of laser points on the focal plane, the laser points being produced by an optical arrangement with the aid of a multiple wedge plate. The arrangement can be integrated in a processing head.
Abstract:
An apparatus for welding over a large area according to the laser transmission method, in particular for welding plastic strips to form a grid structure. To this end, a multiplicity of processing heads are assembled to form a unit, so that a high production throughput can be achieved. Spacer devices for setting the distance of the top transparent material strips to be welded are also located between the individual processing heads.
Abstract:
A method and a device for laser joining of plastics or for joining plastics to other materials, which are brought into contact with pressure, with the workpiece closest to the laser beam source being largely transparent for the laser beam, and the second workpiece being as absorbent as possible. By producing a laser beam shaped in the form of a line on the contact surface between the workpieces and by a relative movement of the laser beam relative to the workpieces, designed according to the desired joint seam structure, the workpieces are bonded together accurately only in the desired joining areas. This permits a highly accurate bonding with the smallest possible joint seam distances, so that even parts for micro-systems engineering can also be produced with a short cycle time.
Abstract:
An electrical heating element, in particular for a hot-wedge film welding device, having two electrodes and a heating resistor arranged between the electrodes such that an application of an electrical voltage to the electrodes results in heat being produced along the length of the heating resistor. The heating resistor is designed to correspond to the shape of a heating wedge of a film welding machine, such that it can replace the heating cartridge and the hot wedge of a conventional film welding device. It is preferably produced from a conductive ceramic material and is distinguished by uniform heat distribution, good thermal conductivity and resistance to wear, as well as by excellent corrosion resistance.
Abstract:
A method and apparatus for simultaneously heating materials, in particular for welding plastic components, having an arbitrary shape of a flat heating contour by laser radiation is provided. The apparatus has, an appropriate optical arrangement that is used to convert a laser beam into an annular laser beam and focus it onto the end wall of a light-guiding tube and couple it in. At an exit end, the tube is deformed in accordance with the desired heating contour such that the emerging laser beam has this heating contour.
Abstract:
A process and a device for joining or separating various workpieces, in particular made of plastic or plastic and other materials, by means of curtain-like laser beams. To join workpieces in a particular joining area of the contact surface, a mask, made of a laser-impermeable material, is arranged between the laser source and the workpieces to be joined. The laser beam and the mask are moved relative to each other. To generate high energy density in the joining area, laser beams of at least two diode lasers are brought together, and subsequently, differing laser line lengths are generated by means of a zoom optics arrangement.
Abstract:
A process and a device for joining or separating various workpieces, in particular made of plastic or plastic and other materials, by means of curtain-like laser beams. To join workpieces in a particular joining area of the contact surface, a mask, made of a laser-impermeable material, is arranged between the laser source and the workpieces to be joined. The laser beam and the mask are moved relative to each other. To generate high energy density in the joining area, laser beams of at least two diode lasers are brought together, and subsequently, differing laser line lengths are generated by means of a zoom optics arrangement. Via a beam splitter, a first laser beam aligned perpendicularly to the surface of the mask, is joined by at least one secondary laser beam arranged perpendicularly to the first laser beam, and the resulting laser beam is directed onto the mask.
Abstract:
A method and apparatus for simultaneously heating materials, in particular for welding plastic components, having an arbitrary shape of a flat heating contour by laser radiation is provided. The apparatus has, an appropriate optical arrangement that is used to convert a laser beam into an annular laser beam and focus it onto the end wall of a light-guiding tube and couple it in. At an exit end, the tube is deformed in accordance with the desired heating contour such that the emerging laser beam has this heating contour.