Process for producing porous materials

    公开(公告)号:US20220098384A1

    公开(公告)日:2022-03-31

    申请号:US17422854

    申请日:2020-01-16

    Applicant: BASF SE

    Abstract: A process for preparing a porous material involves at least the steps of providing a mixture (I) containing a composition (A), which contains components suitable to from an organic gel, and a solvent (B); reacting the components in the composition (A) in the presence of the solvent (B) to form a gel; and drying of the gel. The composition (A) contains a catalyst system (CS), which contains at least a catalyst component (C1) selected from ammonium salts and phosphonium salts, and an acid with a phosphor containing acid group as a catalyst component (C2). Porous materials can be obtained in this way and the porous materials can be used as thermal insulation material and in vacuum insulation panels and vacuum insulation systems, in particular in interior or exterior thermal insulation systems as well as for insulation of refrigerators and freezers and in water tank or ice maker insulation systems.

    Process for producing porous materials

    公开(公告)号:US11248101B2

    公开(公告)日:2022-02-15

    申请号:US16070413

    申请日:2017-01-18

    Applicant: BASF SE

    Abstract: The present invention relates to a process for preparing a porous material, at least comprising the steps of providing a mixture (I) comprising a composition (A) comprising components suitable to form an organic gel and a solvent (B), reacting the components in the composition (A) in the presence of the solvent (B) to form a gel, and drying of the gel obtained in step b), wherein the composition (A) comprises at least one compound (af) comprising phosphorous and at least one functional group which is reactive towards isocyanates. The invention further relates to the porous materials which can be obtained in this way and the use of the porous materials as thermal insulation material and in vacuum insulation panels, in particular in interior or exterior thermal insulation systems as well as in water tank or ice maker insulation systems.

    Process for producing porous alginate-based aerogels

    公开(公告)号:US11028247B2

    公开(公告)日:2021-06-08

    申请号:US15978647

    申请日:2018-05-14

    Applicant: BASF SE

    Abstract: The present invention relates to a process for preparing a porous material, at least comprising the steps of providing a mixture (I) comprising a water soluble polysaccharide, at least one compound suitable to react as cross-linker for the polysaccharide or to release a cross-linker for the polysaccharide, and water, and preparing a gel (A) comprising exposing mixture (I) to carbon dioxide at a pressure in the range of from 20 to 100 bar for a time sufficient to form a gel (A), and depressurizing the gel (A). Gel (A) subsequently is exposed to a water miscible solvent (L) to obtain a gel (B), which is dried. The invention further relates to the porous materials which can be obtained in this way and the use of the porous materials as thermal insulation material, for cosmetic applications, for biomedical applications or for pharmaceutical applications.

    Process for preparing a porous inorganic powder

    公开(公告)号:US10544049B2

    公开(公告)日:2020-01-28

    申请号:US15528308

    申请日:2015-11-16

    Applicant: BASF SE

    Abstract: The present invention is directed to a process for preparing an inorganic aerogel, the process comprising the steps of providing a composition (I) suitable to form an inorganic gel with a gelation time tG, spraying the composition (I) into supercritical carbon dioxide at a spraying time tS to obtain gel particles, and drying the gel particles obtained in step (ii) by supercritical liquid extraction, wherein the ratio tS:tG is in the range of from 0.2 to 0.99. The present invention further is directed to the inorganic aerogel as such as well as the use of the inorganic aerogel according to the invention in particular for medical and pharmaceutical applications or for thermal insulation.

    Process for producing porous materials

    公开(公告)号:US10240020B2

    公开(公告)日:2019-03-26

    申请号:US14893602

    申请日:2014-05-14

    Applicant: BASF SE

    Abstract: The present invention relates to a process for producing porous materials, which comprises providing a mixture comprising a composition (A) comprising components suitable to form an organic gel and a solvent mixture (B), reacting the components in the composition (A) in the presence of the solvent mixture (B) to form a gel and drying of the gel, wherein the solvent mixture (B) is a mixture of at least two solvents and the solvent mixture has a Hansen solubility parameter δH in the range of 3.0 to 5.0 MPa-1, determined using the parameter δH of each solvent of the solvent mixture (B). The invention further relates to the porous materials which can be obtained in this way and the use of the porous materials as thermal insulation material and in vacuum insulation panels.

    SANDWICH STRUCTURE INCLUDING A VIP AND METHOD FOR PRODUCING THE SAME

    公开(公告)号:US20190054669A1

    公开(公告)日:2019-02-21

    申请号:US15768927

    申请日:2016-10-10

    Applicant: BASF SE

    Abstract: The present invention relates to a process for the production of composite elements comprising a first and a second outer layer, a vacuum insulation panel between the two outer layers, rigid polyurethane foam in contact with the first outer layer and the underside of the vacuum insulation panel, and also rigid polyurethane foam in contact with the second outer layer and the upper side of the vacuum insulation panel, comprising application of a reaction mixture (R1) for the production of a rigid polyurethane foam onto the first outer layer, bringing the lower side of a vacuum insulation panel into contact with the unhardened reaction mixture (R1), application of a reaction mixture (R2) for the production of a rigid polyurethane foam to the upper side of the vacuum insulation panel, bringing the second outer layer into contact with the layer of the unhardened reaction mixture (R2), and finally hardening of the two rigid polyurethane foam systems (R1) and (R2) to give the composite element. The present invention further relates to composite elements thus obtainable, and also to the use of a composite element of the invention or of a composite element obtainable by a process of the invention, as component for refrigeration equipment or as construction material.

    Process for producing porous materials

    公开(公告)号:US10907024B2

    公开(公告)日:2021-02-02

    申请号:US15557925

    申请日:2016-03-07

    Applicant: BASF SE

    Abstract: The present invention relates to a process for preparing a porous material, at least providing a mixture (I) comprising a composition (A) comprising components suitable to form an organic gel and a solvent (B), reacting the components in the composition (A) in the presence of the solvent (B) to form a gel, and drying of the gel obtained in step b), wherein the composition (A) comprises a catalyst system (CS) comprising a catalyst component (C1) selected from the group consisting of alkali metal and earth alkali metal, ammonium, ionic liquid salts of a saturated or unsaturated monocarboxylic acid and a carboxylic acid as catalyst component (C2). The invention further relates to the porous materials which can be obtained in this way and the use of the porous materials as thermal insulation material and in vacuum insulation panels, in particular in interior or exterior thermal insulation systems as well as in water tank or ice maker insulation systems.

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