摘要:
Channeled articles having very small diameter channels spaced very closely can be made by packing elongated cores in a fixture, clamping them, and then introducing matrix material around the cores. The matrix material is formed into a unitary body and solidified. The cores are pulled out, leaving open channels where they had been. Some core and matrix combinations will permit the cores to be pulled out. Others require a core release coating to be applied to the cores. The cores can be metal or ceramic or polymer, and the matrix can be metal or ceramic or polymer. The cores can be solid, or hollow. Rather than pulling the cores out, if they are polymer, they can be burned out. The matrix can be formed by liquid state, solid state, or hybrid liquid/solid state techniques. A related technique uses hollow cores, which are not pulled out, but which remain in the body after unification. For such tube-walled articles, the matrix can be formed similarly. Rather than insuring core release, core retention is required. Such may occur due to the nature of the materials, or a specific core retention coating may be provided. Articles made of such material include heat sinks for semiconductor devices, light-weight structural components, thermally activated actuators, etc. Very small channel diameters and very large length to opening aspect ratios can be achieved. Heat exchange fluid can be compressed and pumped through such an article at very high efficiencies, to cool semiconductor devices.
摘要:
A large diameter stud and a method and apparatus for welding same are provided. The large diameter stud has a protruding tip at a weldable end thereof containing a solid rod-like body of flux. A ceramic ferrule which can have a two-step cavity surrounds the weldable end portion of the stud when engaged with workpiece to which it is to be welded. An arc blow coil surrounds the ferrule and is spaced therefrom with powdered flux therebetween and above the ferrule. The arc blow coil is attached to adjustable legs of a welding tool and has a weight thereon to aid in supporting the welding tool upright on the workpiece during the welding operation. In the welding cycle, a relatively low weld current is used for the main welding arc and is maintained for an extended period of time. Current through the arc blow coil is initiated when the welding cycle begins and is gradually increased to a maximum at an intermediate point in the welding cycle.
摘要:
A unique hardenable silver alloy is provided which is solution annealed and preferably age-hardened to yield a silver alloy of exceptional and reversible hardness. The alloys utilize intermetallic systems comprising silver, copper, combined with lithium alone or tin alone in varying percent amounts, or silver, copper, lithium and either tin or antimony, or silver, copper, lithium and either aluminum or indium or zinc, or silver, copper, antiomony and either aluminum or indium or zinc, or silver, copper, lithium, tin and antimony, or silver, copper, lithium, tin and bismuth, or silver, copper, lithium, tin, bismuth and antimony.
摘要:
A surgical tool for intercepting laser energy after it has energized a target site but before it energizes adjacent tissue. The instrument includes substrate of material having a high thermal conductivity for transmitting laser energy away from the surgical site and a highly absorbent surface material for absorbing radiant energy at the wavelength of the incident laser.
摘要:
A method joins bodies of two component materials, at least one of which is a particulate, at low temperature. A third component has a lower melting point than either of the components. The third component chemically reacts with one or both of the first two to form material with a higher melting point than the original third component. The system is heated to at or above that melting point. The third component melts and flows, migrating to fill spaces between particles. The fluid should migrate to and across the interface, bridging the two component materials. The migrating phase network connects across the joining interface. The reaction product remains solid at temperatures above the original melting point of the third component. The migrating phase can be the liquefied form of the third component, or, a glass, heated to act as a supercooled liquid.
摘要:
A welding flux binder is provided which comprises an alkali-alkaline earth silicate hydrolyzed and polymerized from tetraalkylorthosilicate, Si(OR).sub.4, wherein R is --CH.sub.3, --C.sub.2 H.sub.5, or --C.sub.3 H.sub.7, and alkali and alkaline earth salts. The reaction product of the tetraalkylorthosilicate and metal salts, M.sub.2 O.M'O.SiO.sub.2, where M is potassium, sodium or lithium, and M' is magnesium, calcium or barium, has several advantages as a welding flux binder. For example, it is not hygroscopic and can be prepared at low temperatures since the alkali ions lower the melting point for viscous sintering of the gel phase. Because of the low temperature processing, a wide variety of solid additives with low thermal stability, such as some metals, carbonates, and fluorides, can be incorporated into the flux. Other dopants may also be readily incorporated into the binder during the gel phase.
摘要翻译:提供一种焊剂粘合剂,其包含由四正烷基原硅酸酯Si(OR)4,其中R是-CH 3,-C 2 H 5或-C 3 H 7,以及碱金属和碱土金属盐水解和聚合的碱金属 - 碱土金属硅酸盐。 作为焊剂粘合剂,原硅酸四烷基酯和金属盐M2O.M'O.SiO2(M为钾,钠或锂,M'为镁,钙或钡)的反应产物具有几个优点。 例如,它不是吸湿性的并且可以在低温下制备,因为碱离子降低了凝胶相粘性烧结的熔点。 由于低温处理,可以将多种具有低热稳定性的固体添加剂,例如一些金属,碳酸盐和氟化物掺入助熔剂中。 其他掺杂剂也可以在凝胶相期间容易地结合到粘合剂中。
摘要:
After measuring the bulk resistance the surface of high strength low alloy steel material is treated to form a high resistance coating on its surface. When resistance welding the material the coating permits weld formation without significant expulsion or excessive electrode force over a wide range of operating conditions.
摘要:
An abrasive grit for a metal bonded Single Layer abrasive tool includes abrasive grains coated with a first active component. The active component is mechanically-bound to the surface of the superabrasive grains. Preferably the abrasive is a superabrasive, especially diamond, and the first active component is titanium, either in the form of elemental Ti or TiH.sub.2. The novel grit is made by mixing the first active powder component in a liquid binder to form an adhesive paste; mixing the paste with the abrasive grains to wet the grains, and drying the mixture to adhere active component to the grains. The coated abrasive can be brazed onto a core to form a Single Layer tool, especially with a brazing composition that includes a bronze alloy and small concentrations of a second active component. During brazing the novel abrasive grains provide excellent surface contact with the brazing composition and the braze strongly bind the grains to the tool core. The brazed composition is easy to chemically or electrochemically strip from the cores of worn abrasive tools to permit reconstruction of the tools.
摘要:
A bond material for a metal single layer abrasive tool, and especially for a tool with diamond abrasive, provides an excellent combination of mechanical properties including structural strength and impact resistance. The bond material is sufficiently compatible with both metal and diamond to effectively wet the abrasive grains and the core of the tool during brazing. The bond material can braze at a temperature range low enough that the core will not distort and diamond grains will not graphitize during brazing. The novel bond material composition contains a copper/tin bronze alloy; elemental titanium; zirconium; hard granular wear resistant particles; and elemental carbon. The wear resistant particles are preferably titanium carbide. Importantly, the bond produced from the material has superior wear resistance while remaining very adhesive to diamond.
摘要:
A welding flux binder and welding flux comprising the reaction product of a hydrolyzed and polymerized organometallic compound selected from the group consisting of metal alkoxides including tetraalkylorthosilicate, tetraalkylorthotitanate, tetraalkylorthozirconate and trialkylaluminate, metal esters, and metal oxalates. The organometallic compound is hydrolyzed and then polymerized to form a gel glass phase. Alkali and alkaline earth salts are added to stabilize and reduce the viscosity of the gel. The resulting welding flux binder and flux are non-hygroscopic and have a high fired strength.