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公开(公告)号：US08809406B2
公开(公告)日：2014-08-19
申请号：US13597481
申请日：2012-08-29
IPC分类号： C08J11/04
CPC分类号： E04C2/246 , B02C19/186 , B29B17/0042 , B29K2105/16 , B29K2105/26 , B29K2711/14 , B29L2007/002 , B29L2031/7322 , B32B2272/00 , C08G18/02 , C08G18/7657 , C08J5/04 , C08J11/04 , C08L75/04 , C08L97/02 , E04C2/30 , Y02P20/143 , Y02W30/62 , Y02W30/70 , Y10T428/24438 , Y10T428/24479 , Y10T428/24612 , Y10T428/24802 , Y10T428/31551 , Y10T428/31554 , Y10T428/31594 , Y10T428/31935 , Y10T428/31942 , Y10T428/31946 , Y10T428/31971
摘要： A composite material is produced from carpet waste and a binding agent, in intimate association, and may also include wood fiber or chips and/or other additives. A method of manufacturing a composite material includes shredding carpet waste, coating the carpet waste with a binding agent, and subjecting the shredded, coated carpet waste to elevated heat and pressure. As an additional step, the composite material may be actively cooled to prevent deformation of the material.
摘要翻译： 复合材料由地毯废物和粘合剂生产，密切结合，并且还可以包括木纤维或碎片和/或其它添加剂。 制造复合材料的方法包括粉碎地毯废物，用粘合剂涂覆地毯废料，以及使切碎的涂覆的地毯废物经受升高的热和压力。 作为附加步骤，可以主动冷却复合材料以防止材料变形。
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公开(公告)号：US20130102707A1
公开(公告)日：2013-04-25
申请号：US13597481
申请日：2012-08-29
CPC分类号： E04C2/246 , B02C19/186 , B29B17/0042 , B29K2105/16 , B29K2105/26 , B29K2711/14 , B29L2007/002 , B29L2031/7322 , B32B2272/00 , C08G18/02 , C08G18/7657 , C08J5/04 , C08J11/04 , C08L75/04 , C08L97/02 , E04C2/30 , Y02P20/143 , Y02W30/62 , Y02W30/70 , Y10T428/24438 , Y10T428/24479 , Y10T428/24612 , Y10T428/24802 , Y10T428/31551 , Y10T428/31554 , Y10T428/31594 , Y10T428/31935 , Y10T428/31942 , Y10T428/31946 , Y10T428/31971
摘要： A composite material is produced from carpet waste and a binding agent, in intimate association, and may also include wood fiber or chips and/or other additives. A method of manufacturing a composite material includes shredding carpet waste, coating the carpet waste with a binding agent, and subjecting the shredded, coated carpet waste to elevated heat and pressure. As an additional step, the composite material may be actively cooled to prevent deformation of the material.
摘要翻译： 复合材料由地毯废物和粘合剂生产，密切结合，并且还可以包括木纤维或碎片和/或其它添加剂。 制造复合材料的方法包括粉碎地毯废物，用粘合剂涂覆地毯废料，以及使切碎的涂覆的地毯废物经受升高的热和压力。 作为附加步骤，可以主动冷却复合材料以防止材料变形。
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公开(公告)号：US20120077890A1
公开(公告)日：2012-03-29
申请号：US13204263
申请日：2011-08-05
CPC分类号： C04B18/30 , C04B16/06 , C04B26/02 , C04B26/122 , C04B26/125 , C04B26/127 , C04B26/16 , C04B30/02 , C04B2111/00129 , C04B2111/00586 , C04B2111/00612 , C04B2111/10 , C04B2111/60 , Y02W30/91 , Y02W30/92 , Y02W30/96 , Y02W30/97 , C04B16/0633 , C04B16/0691 , C04B18/20 , C04B20/0048 , C04B24/282 , C04B14/28 , C04B14/42 , C04B18/08 , C04B18/248 , C04B18/26 , C04B20/0076 , C04B24/36 , C04B38/10 , C04B40/0071 , C04B2103/54 , C04B2103/601 , C04B2103/63 , C04B2103/69 , C04B20/1037 , C04B14/042 , C04B24/307 , C04B40/0263 , C04B2103/65 , C04B24/34
摘要： A composite building material includes carpet waste having carpet fibers and adhesive, and an inorganic filler that includes fly ash. The composite building material may be produced by providing the carpet waste, mixing the carpet waste with the inorganic filler to produce a homogeneous blend, and forming the homogeneous blend into the composite building material. The composite building material may optionally include a base polymer, slack wax, and/or calcium carbonate.
摘要翻译： 复合建筑材料包括具有地毯纤维和粘合剂的地毯废物和包括飞灰的无机填料。 复合建筑材料可以通过提供地毯废物，将地毯废料与无机填料混合以产生均匀的共混物，并将均匀的共混物形成复合建筑材料来生产。 复合建筑材料可任选地包括基础聚合物，松散蜡和/或碳酸钙。
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公开(公告)号：US08455558B2
公开(公告)日：2013-06-04
申请号：US12984287
申请日：2011-01-04
IPC分类号： C08J11/04
CPC分类号： E04C2/246 , B02C19/186 , B29B17/0042 , B29K2105/16 , B29K2105/26 , B29K2711/14 , B29L2007/002 , B29L2031/7322 , B32B2272/00 , C08G18/02 , C08G18/7657 , C08J5/04 , C08J11/04 , C08L75/04 , C08L97/02 , E04C2/30 , Y02P20/143 , Y02W30/62 , Y02W30/70 , Y10T428/24438 , Y10T428/24479 , Y10T428/24612 , Y10T428/24802 , Y10T428/31551 , Y10T428/31554 , Y10T428/31594 , Y10T428/31935 , Y10T428/31942 , Y10T428/31946 , Y10T428/31971
摘要： A composite material produced from carpet waste and a binding agent, in intimate association, which material includes 25% and 99% carpet waste and between 1 and 25% binding agent. A method for manufacturing the composite material is also disclosed.
摘要翻译： 由地毯废物和粘合剂生产的复合材料，紧密结合，该材料包括25％和99％的地毯废物和1至25％的粘合剂。 还公开了一种制造复合材料的方法。
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公开(公告)号：US08278365B2
公开(公告)日：2012-10-02
申请号：US13053837
申请日：2011-03-22
IPC分类号： C08J11/04
CPC分类号： E04C2/246 , B02C19/186 , B29B17/0042 , B29K2105/16 , B29K2105/26 , B29K2711/14 , B29L2007/002 , B29L2031/7322 , B32B2272/00 , C08G18/02 , C08G18/7657 , C08J5/04 , C08J11/04 , C08L75/04 , C08L97/02 , E04C2/30 , Y02P20/143 , Y02W30/62 , Y02W30/70 , Y10T428/24438 , Y10T428/24479 , Y10T428/24612 , Y10T428/24802 , Y10T428/31551 , Y10T428/31554 , Y10T428/31594 , Y10T428/31935 , Y10T428/31942 , Y10T428/31946 , Y10T428/31971
摘要： A composite material is produced from carpet waste and a binding agent, in intimate association, and may also include wood fiber or chips and/or other additives. A method of manufacturing a composite material includes shredding carpet waste, coating the carpet waste with a binding agent, and subjecting the shredded, coated carpet waste to elevated heat and pressure. As an additional step, the composite material may be actively cooled to prevent deformation of the material.
摘要翻译： 复合材料由地毯废物和粘合剂生产，密切结合，并且还可以包括木纤维或碎片和/或其它添加剂。 制造复合材料的方法包括粉碎地毯废物，用粘合剂涂覆地毯废料，以及使切碎的涂覆的地毯废物经受升高的热和压力。 作为附加步骤，可以主动冷却复合材料以防止材料变形。
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公开(公告)号：US20110229691A1
公开(公告)日：2011-09-22
申请号：US13053837
申请日：2011-03-22
CPC分类号： E04C2/246 , B02C19/186 , B29B17/0042 , B29K2105/16 , B29K2105/26 , B29K2711/14 , B29L2007/002 , B29L2031/7322 , B32B2272/00 , C08G18/02 , C08G18/7657 , C08J5/04 , C08J11/04 , C08L75/04 , C08L97/02 , E04C2/30 , Y02P20/143 , Y02W30/62 , Y02W30/70 , Y10T428/24438 , Y10T428/24479 , Y10T428/24612 , Y10T428/24802 , Y10T428/31551 , Y10T428/31554 , Y10T428/31594 , Y10T428/31935 , Y10T428/31942 , Y10T428/31946 , Y10T428/31971
摘要： A composite material is produced from carpet waste and a binding agent, in intimate association, and may also include wood fiber or chips and/or other additives. A method of manufacturing a composite material includes shredding carpet waste, coating the carpet waste with a binding agent, and subjecting the shredded, coated carpet waste to elevated heat and pressure. As an additional step, the composite material may be actively cooled to prevent deformation of the material.
摘要翻译： 复合材料由地毯废物和粘合剂生产，密切结合，并且还可以包括木纤维或碎片和/或其它添加剂。 制造复合材料的方法包括粉碎地毯废物，用粘合剂涂覆地毯废料，以及使切碎的涂覆的地毯废物经受升高的热和压力。 作为附加步骤，可以主动冷却复合材料以防止材料变形。
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7.发明申请Plastic Composites Using Recycled Carpet Waste and Systems and Methods of Recycling Carpet Waste 审中-公开使用回收地毯废弃物的塑料复合材料和回收地毯废物的方法公开(公告)号：US20080213562A1
公开(公告)日：2008-09-04
申请号：US12023575
申请日：2008-01-31
CPC分类号： B29B17/00 , B29B7/40 , B29B7/46 , B29B7/603 , B29B7/728 , B29B7/845 , B29B7/92 , B29B17/0026 , B29B17/04 , B29B17/0412 , B29C48/022 , B29C48/07 , B29C48/2886 , B29C48/39 , B29C48/40 , B29C48/57 , B29C48/695 , B29C48/767 , B29C48/832 , B29C48/834 , B29C48/86 , B29C48/865 , B29C48/872 , B29C48/875 , B29C48/904 , B29C48/905 , B29K2023/06 , B29K2023/0641 , B29K2023/12 , B29K2027/06 , B29K2105/06 , B29K2105/065 , B29K2105/12 , B29K2105/16 , B29K2311/10 , B29K2711/14 , B29L2031/7322 , Y02W30/62 , Y02W30/625 , Y10T156/11 , Y10T428/249949
摘要： An extruded composite utilized as a building material includes a base polymer, unseparated processed recycled carpet waste, and a filler material, which may be a wood filler or other natural fiber. Carpet waste may be separated into components that may be utilized in a variety of plastics applications, including extruded composites utilized as building materials. Separation may include shaving face fiber from bound fiber secured in a backing fiber and/or may include separating fiber pile and backing fibers from carpet adhesive to remove inorganic materials such as calcium carbonate.
摘要翻译： 用作建筑材料的挤出复合材料包括基础聚合物，未分离的经处理的再循环地毯废料和填料，其可以是木材填料或其它天然纤维。 地毯废料可以分离成可用于各种塑料应用的组分，包括用作建筑材料的挤出复合材料。 分离可以包括固定在背衬纤维中的结合纤维的剃须面纤维和/或可以包括从地毯粘合剂分离纤维堆和背衬纤维以去除无机材料如碳酸钙。
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8.发明申请Wood-Plastic Composites Using Recycled Carpet Waste and Systems and Methods of Manufacturing 审中-公开使用回收地毯废物和系统的木塑复合材料和制造方法公开(公告)号：US20080128933A1
公开(公告)日：2008-06-05
申请号：US11943848
申请日：2007-11-21
CPC分类号： B29B17/0026 , B29B7/40 , B29B7/46 , B29B7/603 , B29B7/845 , B29B7/92 , B29C48/022 , B29C48/07 , B29C48/12 , B29C48/2886 , B29C48/297 , B29C48/298 , B29C48/385 , B29C48/39 , B29K2105/06 , B29K2105/16 , B29K2711/14 , B29L2031/7322 , Y02W30/62
摘要： An extruded composite utilized as a building material includes a base polymer, unseparated processed recycled carpet waste, and a filler material, which may be a wood filler or other natural fiber. The recycled carpet waste may be used to decrease the amount of both base polymer and wood filler to achieve an equivalent product at lower cost. The extruded composite may also utilize chemical foaming agents to reduce density. Both foamed and non-foamed composites may be capstocked.
摘要翻译： 用作建筑材料的挤出复合材料包括基础聚合物，未分离的经处理的再循环地毯废料和填料，其可以是木材填料或其它天然纤维。 回收的地毯废物可以用于减少基础聚合物和木材填料的量，以便以更低的成本实现等同的产品。 挤出的复合材料还可以利用化学发泡剂来降低密度。 发泡和非发泡复合材料都可以是填料。
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公开(公告)号：US07923477B2
公开(公告)日：2011-04-12
申请号：US11846865
申请日：2007-08-29
IPC分类号： C08J11/04
CPC分类号： E04C2/246 , B02C19/186 , B29B17/0042 , B29K2105/16 , B29K2105/26 , B29K2711/14 , B29L2007/002 , B29L2031/7322 , B32B2272/00 , C08G18/02 , C08G18/7657 , C08J5/04 , C08J11/04 , C08L75/04 , C08L97/02 , E04C2/30 , Y02P20/143 , Y02W30/62 , Y02W30/70 , Y10T428/24438 , Y10T428/24479 , Y10T428/24612 , Y10T428/24802 , Y10T428/31551 , Y10T428/31554 , Y10T428/31594 , Y10T428/31935 , Y10T428/31942 , Y10T428/31946 , Y10T428/31971
摘要： A composite material is produced from carpet waste and a binding agent, in intimate association, and may also include wood fiber or chips and/or other additives. A method of manufacturing a composite material includes shredding carpet waste, coating the carpet waste with a binding agent, and subjecting the shredded, coated carpet waste to elevated heat and pressure. As an additional step, the composite material may be actively cooled to prevent deformation of the material.
摘要翻译： 复合材料由地毯废物和粘合剂生产，密切结合，并且还可以包括木纤维或碎片和/或其它添加剂。 制造复合材料的方法包括粉碎地毯废物，用粘合剂涂覆地毯废料，以及使切碎的涂覆的地毯废物经受升高的热和压力。 作为附加步骤，可以主动冷却复合材料以防止材料变形。
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10.发明授权Wood-plastic composites utilizing ionomer capstocks and methods of manufacture 有权使用离聚物盖板的木塑复合材料和制造方法公开(公告)号：US09073295B2
公开(公告)日：2015-07-07
申请号：US12643442
申请日：2009-12-21
IPC分类号： B32B1/00 , B32B27/08 , B29C47/06 , B32B27/32 , B32B21/02 , B32B27/04 , C08L23/06 , C08L23/08 , B29D99/00 , B27N5/00
CPC分类号： B32B27/08 , B27N5/00 , B29C47/06 , B29D99/0003 , B32B1/00 , B32B3/04 , B32B21/02 , B32B21/08 , B32B21/10 , B32B27/04 , B32B27/12 , B32B27/18 , B32B27/20 , B32B27/32 , B32B2262/065 , B32B2262/067 , B32B2307/3065 , B32B2307/4026 , B32B2307/584 , B32B2307/71 , B32B2307/7145 , B32B2419/00 , C08L23/06 , C08L23/0876 , C08L2207/20 , Y10T428/24802 , Y10T428/269 , Y10T428/31504 , Y10T428/31913 , Y10T428/31938 , Y10T428/31971 , Y10T428/31989 , C08L2666/26 , C08L2666/06
摘要： An extruded composite adapted for use as a building material includes a core having a base polymer and a natural fiber in a substantially homogeneous mixture and an ionomer capstock. To improve adherence of the ionomer to a base polymer, the ionomer can be mixed with a similar or substantially similar base polymer prior to coextrusion with the core. Additionally, various additives may be mixed with the capstock material to improve visual aesthetics of the product and performance of the building material, especially over time.
摘要翻译： 适合用作建筑材料的挤出复合材料包括具有基本聚合物和基本均匀的混合物中的天然纤维的核心和离聚物覆盖材料。 为了改善离聚物与基础聚合物的粘附性，离子交联聚合物可以在与芯共挤出前与相似或基本相似的基础聚合物混合。 此外，可以将各种添加剂与覆盖材料混合，以改善产品的视觉美观性和建筑材料的性能，特别是随着时间的推移。
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