System and method using in situ scatterometry to detect photoresist pattern integrity during the photolithography process
    8.
    发明授权
    System and method using in situ scatterometry to detect photoresist pattern integrity during the photolithography process 有权
    使用原位散射法在光刻过程中检测光致抗蚀剂图案完整性的系统和方法

    公开(公告)号:US07052921B1

    公开(公告)日:2006-05-30

    申请号:US10934192

    申请日:2004-09-03

    IPC分类号: H01L21/66

    摘要: The present invention uses in situ scatterometry to determine if a defect (e.g., photoresist erosion, photoresist bending and pattern collapse) is present on a wafer. In one embodiment, in situ scatterometry is used to detect a pattern integrity defect associated with the layer of photoresist. In situ scatterometry produces diffraction data associated with the thickness of the photoresist patterned mask. This data is compared to a model of diffraction data associated with a suitable photoresist thickness. If the measured diffraction data is within an acceptable range, the next step of the photolithography process is carried out. However, if the measured thickness is outside of the suitable range, a defect is detected, and the wafer may be sent for re-working or re-patterned prior to main etch, thereby preventing unnecessary wafer scrap. Another aspect of the present invention allows for a feedback control mechanism to alter a physical parameter of the photolithographic process based upon the in situ scatterometry measurements.

    摘要翻译: 本发明使用原位散射法来确定晶片上是否存在缺陷(例如,光致抗蚀剂侵蚀,光致抗蚀剂弯曲和图案崩溃)。 在一个实施例中,原位散射法用于检测与光致抗蚀剂层相关联的图案完整性缺陷。 原位散射法产生与光致抗蚀剂图案掩模的厚度相关的衍射数据。 将该数据与与合适的光致抗蚀剂厚度相关联的衍射数据的模型进行比较。 如果测量的衍射数据在可接受的范围内,则进行光刻工艺的下一步骤。 然而,如果测量的厚度在合适的范围之外,则检测到缺陷,并且可以在主蚀刻之前将晶片发送用于再加工或重新图案化,从而防止不必要的晶片废料。 本发明的另一方面允许反馈控制机制基于原位散射测量来改变光刻工艺的物理参数。