摘要:
A method is provided for treating the outer surfaces of a plurality of glass bubbles. That method includes loading a plurality of glass bubbles into a processing vessel having a roughened lining and displacing the processing vessel so that the plurality of glass bubbles move against the roughened lining to thereby roughen the outer surfaces. Alternatively, or in addition, the glass bubbles are subjected to air plasma treatment to increase the surface energy of the glass bubbles.
摘要:
A method of joining parts together with a self-piercing rivet that is inserted through a part and partially through a second part. The second part includes a fiber-filled layer and a resin matrix layer that together form a composite part. A self-piercing rivet extends into the second part, but does not penetrate completely through the matrix layer. An assembly, including a first part and a second part that includes a reinforced layer and a resin layer in which a fastener is inserted, but does not extend through the second layer. A composite part including a first layer of resin matrix reinforces the filler and a second layer of resin matrix that does not include a filler and is more than 3 microns thick.
摘要:
A glass bubble includes a hollow glass body having an outer surface with a diameter of between about 16 micrometers and about 25 micrometers and a surface roughness of about 0.01% to about 0.1% of that diameter. A low density sheet molding compound incorporating a plurality of glass bubbles and resin is also disclosed.
摘要:
An assembly comprising a first composite fiber reinforced part that is joined to a second part by a clinch joint. The first part includes a first layer of resin that is reinforced with fibers and a second layer of resin that is devoid of fibers and applied to one side of the first layer of fiber reinforced resin. The second part contacts the first layer of the first part. The first part and second part are joined by a clinch joint including a pressed out portion that is pressed into a clinching portion. The second layer of resin contains the fibers in the first part. An alternative assembly has fiber-free intended clinch joint forming areas that extend through the first part. A method is provided in which a first part including a first layer of resin reinforced with fibers is molded with a second layer of resin on one side of the first layer is joined by a clinch joint to a second part.
摘要:
A method of joining parts together with a flow drill screw or with a clinch joint. A first part formed of metal or a composite material is joined to a second part that includes a fiber-filled layer and a resin matrix layer. The flow drill screw extends through the first part and the second part into the second part. The resin matrix layer prevents fibers from the fiber filled layer from being forced through the back of the second panel. A clinch joint may be formed into the first part and the second part but does not penetrate completely through the resin matrix layer. When the clinch joint is formed, the resin matrix layer inhibits the fiber filled layer from pushing through the second layer of the second panel.
摘要:
Dies for forming components, such as sheet components, and methods of producing the dies are disclosed. The die may include a bulk material and a forming surface. A solid conductor may be formed in the bulk material. The solid conductor may be spaced from and extend adjacent to the forming surface and have a melting point that is greater than a melting point of the bulk material. The solid conductor may be configured to absorb heat from the forming surface. There may multiple solid conductors within the bulk material, for example spaced apart and extending along an axis. The solid conductor may be a bundle of carbon fibers, which may be pitch-based. The solid conductor may be conformal to the forming surface, for example, having a constant spacing therefrom. The solid conductor may be cast-in to the die during its production.
摘要:
A glass bubble includes a hollow glass body having an outer surface with a diameter of between about 16 micrometers and about 25 micrometers and a surface roughness of about 0.01% to about 0.1% of that diameter. A low density sheet molding compound incorporating a plurality of glass bubbles and resin is also disclosed.
摘要:
A method is provided for treating the outer surfaces of a plurality of glass bubbles. That method includes loading a plurality of glass bubbles into a processing vessel having a roughened lining and displacing the processing vessel so that the plurality of glass bubbles move against the roughened lining to thereby roughen the outer surfaces. Alternatively, or in addition, the glass bubbles are subjected to air plasma treatment to increase the surface energy of the glass bubbles.
摘要:
An assembly comprising a first composite fiber reinforced part that is joined to a second part by a clinch joint. The first part includes a first layer of resin that is reinforced with fibers and a second layer of resin that is devoid of fibers and applied to one side of the first layer of fiber reinforced resin. The second part contacts the first layer of the first part. The first part and second part are joined by a clinch joint including a pressed out portion that is pressed into a clinching portion. The second layer of resin contains the fibers in the first part. An alternative assembly has fiber-free intended clinch joint forming areas that extend through the first part. A method is provided in which a first part including a first layer of resin reinforced with fibers is molded with a second layer of resin on one side of the first layer is joined by a clinch joint to a second part.
摘要:
In at least one or more embodiments, a system for scutching material fibers includes first and second plates defining a first cavity to receive and discharge material fibers, the first plate including a first number teeth extending into the first cavity and movable in a first direction, the second plate including a second number of teeth extending into the first cavity and movable in a second direction different from the first direction. Teeth as present in the first number and/or the second number of teeth may be spaced apart from each. In certain instances, the material fibers may be carbon fibers.