公开(公告)号：US20180215110A1

公开(公告)日：2018-08-02

申请号：US15749573

申请日：2016-07-28

Applicant: FUKUI PREFECTURAL GOVERNMENT

Inventor： Kazumasa KAWABE ,  Kohei YAMADA ,  Keiichi KONDO ,  Hirofumi IYO

IPC: B29C70/50 ,  B29C70/20 ,  B29C70/56 ,  B29C47/02 ,  B29C47/00 ,  C08J5/24

CPC classification number: B29C70/506 ,  B29B15/12 ,  B29C48/0022 ,  B29C48/08 ,  B29C48/156 ,  B29C48/355 ,  B29C70/06 ,  B29C70/20 ,  B29C70/56 ,  B29K2101/12 ,  B29K2105/106 ,  B29K2105/256 ,  B29K2313/00 ,  B29L2007/002 ,  C08J5/04 ,  C08J5/24 ,  C08J2323/12 ,  C08J2377/02

Abstract: The purpose of the present invention is to provide a production method for a fiber reinforced resin sheet material, the method being capable of continuously and stably obtaining the fiber reinforced resin sheet material by using a fiber sheet material and a resin sheet material and melting the resin sheet material and impregnating or semi-impregnating the same into the fiber sheet material. The method includes the steps of: superimposing a fiber sheet material Ts and a resin sheet material Js, sandwiching these materials between conveying belts 7 and conveying the same; heating and pressing these materials between the heating rolls 1; and after the above steps, cooling and pressing the resulting material between cooling rolls 2 and thereby melting and impregnating or semi-impregnating the resin sheet material Js into the fiber sheet material Ts and thereby obtaining a fiber reinforced resin sheet material Ps, in which side end portions 8, 9 of the fiber sheet material Ts are arranged outside side end portions 10, 11 of the resin sheet material Js, respectively, and the fiber sheet material Ts and the resin sheet material Js are superimposed.

公开(公告)号：US20170183465A1

公开(公告)日：2017-06-29

申请号：US15324008

申请日：2015-07-03

Applicant: FUKUI PREFECTURAL GOVERNMENT

Inventor： Kazumasa KAWABE ,  Keiichi KONDO ,  Hirofumi IYO

IPC: C08J5/24 ,  B29B11/16 ,  C08J5/04

CPC classification number: C08J5/24 ,  B29B11/16 ,  B29K2077/00 ,  B29K2307/04 ,  C08J5/04 ,  C08J5/042 ,  C08J2377/02

Abstract: A quasi-isotropic reinforced sheet material T formed by integrating a plurality of chopped semi prepreg sheet materials C including a reinforced fiber material and a thermoplastic resin material set in an unimpregnated state such that fiber directions of the reinforced fiber materials are oriented randomly in the two-dimensional direction. The average number of fibers in a thickness direction for materials C ranges is from two to ten and a thickness “t”, relative to the thickness (tp) in an impregnated state, is in a range of tp

公开(公告)号：US20210206122A1

公开(公告)日：2021-07-08

申请号：US16648331

申请日：2019-10-03

Applicant: FUKUI PREFECTURAL GOVERNMENT

Inventor： Kazumasa KAWABE ,  Kohei YAMADA ,  Keiichi KONDO ,  Hirofumi IYO ,  Shin KAECHI

IPC: B29C70/38 ,  B29C70/54 ,  B29C70/34

Abstract: The present invention is intended to provide automated lamination method and device that can efficiently perform automated lamination by using a thin-layer tape. A thin-layer tape automated lamination device 1 includes a provisional formation unit 2 configured to form lamination tapes having thicknesses different from each other by laminating a plurality of thin-layer tapes each having a thickness of 5 μm to 80 μm, and a lamination-shaping unit 3 configured to laminate and shape each formed lamination tape in a lamination region of a basal body surface.

公开(公告)号：US20210206025A1

公开(公告)日：2021-07-08

申请号：US16648281

申请日：2019-09-20

Applicant: FUKUI PREFECTURAL GOVERNMENT

Inventor： Kazumasa KAWABE ,  Kohei YAMADA ,  Keiichi KONDO ,  Hirofumi IYO ,  Shin KAECHI

IPC: B29B11/12 ,  B29B11/16 ,  B29B15/10

Abstract: A molding method for a composite sheet used for manufacturing a thermosetting resin prepreg sheet in which a thermosetting resin material is impregnated into a fiber sheet includes: bringing a resin transfer sheet in which the thermosetting resin material of a predetermined thickness is carried on one surface of a transfer sheet into contact with one surface of the fiber sheet to be stacked on the fiber sheet. The resin transfer sheet and the fiber sheet in the stacked state are subjected to a heating treatment or heating and pressurizing treatment. The resin transfer sheet and the fiber sheet in the heated and stacked state is subjected to a cooling treatment or cooling and pressurizing treatment so that the thermosetting resin material is transferred to the fiber sheet and the thermosetting resin material is made to adhere to one surface side of the fiber sheet.

公开(公告)号：US20160083873A1

公开(公告)日：2016-03-24

申请号：US14785063

申请日：2013-04-19

Applicant: Shigeru TOMODA ,  FUKUI PREFECTURAL GOVERNMENT ,  HOKUSHIN CO., LTD

Inventor： Kazumasa KAWABE ,  Shigeru TOMODA ,  Kenshiro KOIZUMI

IPC: D02J1/18 ,  D04H3/02

CPC classification number: D02J1/18 ,  D01D11/02 ,  D02J1/20 ,  D04H3/002 ,  D04H3/004 ,  D04H3/005 ,  D04H3/04

Abstract: A method and a device for opening a fiber bundle, capable of performing a fluctuating operation, at a high speed, of pushing a part of a conveyed fiber bundle by a contact member into a stress state and then separating the contact member from the fiber bundle so as to temporarily relax the fiber bundle, and also capable of reducing damage to the fiber bundle. The device for opening a fiber bundle includes a conveying portion 5 for pulling out a fiber bundle Tm from a yarn feeding body 11 and conveying it in a fiber length direction, a fiber-opening processing portion 3 for opening the fiber bundle by moving a fiber in a width direction while bending the fiber by letting a fluid pass through the conveyed fiber bundle Tm, and a fluctuation imparting portion 4 for rotating a contact member 42 in a direction inclined with respect to a conveyance direction while bringing it into contact with the conveyed fiber bundle Tm and pushing a part of the fiber bundle Tm into a stress state, and then separating the contact member 42 from the fiber bundle Tm in the stress state so as to temporarily bring the fiber bundle Tm into a relaxed state.

Abstract translation: 一种用于打开纤维束的方法和装置，其能够高速地进行波动操作，将接触构件的被输送的纤维束的一部分推入应力状态，然后将接触构件与纤维束分离 以便暂时松弛纤维束，并且还能够减少纤维束的损伤。 用于打开纤维束的装置包括用于从纱线馈送体11拉出纤维束Tm并沿纤维长度方向输送的输送部分5，用于通过移动纤维来打开纤维束的纤维开口处理部分3 通过使流体通过被输送的纤维束Tm而使纤维弯曲而沿宽度方向;以及变动赋予部4，用于使接触构件42相对于输送方向倾斜的方向旋转，同时使其与所输送的纤维束接触 纤维束Tm并将纤维束Tm的一部分推入应力状态，然后将应力状态下的接触构件42与纤维束Tm分离，以暂时使纤维束Tm处于松弛状态。

公开(公告)号：US20220266546A1

公开(公告)日：2022-08-25

申请号：US17630770

申请日：2021-03-17

Applicant: FUKUI PREFECTURAL GOVERNMENT

Inventor： Kazumasa KAWABE ,  Shin KAECHI

IPC: B29C70/46 ,  B29C70/54 ,  B29C33/68 ,  B29C33/04

Abstract: A method and apparatus for manufacturing a formed article of a composite material. The formed article is manufactured by heating and pressurizing a thermoplastic resin material and fabric material. The method includes a preforming process in which the material to be formed is put in a preforming mold with a release sheet arranged between the material and a part of the preforming mold. The material is heated and pressurized to impregnate the thermoplastic resin material into the fabric material, thus forming an impregnated intermediate material. Then, in a transport process the impregnated intermediate material in a heated state is taken out from the preforming mold with the release sheet left attached thereto, and transported. Finally there is a forming process in which the impregnated intermediate material is accommodated in the forming mold and the impregnated intermediate material is formed into the formed article of the composite material by pressurizing.

公开(公告)号：US20160279897A1

公开(公告)日：2016-09-29

申请号：US14414130

申请日：2014-07-01

Applicant: HATTA TATEAMI CO., LTD. ,  TOYO SENKO & CO., LTD. ,  FUKUI PREFECTURAL GOVERNMENT

Inventor： Hiromi YAMAZAKI ,  Makoto IHARA ,  Masao YAMAMOTO ,  Daizo YOSHIMURA ,  Kazumasa KAWABE ,  Hideki SASAYAMA

IPC: B32B5/02 ,  B32B37/06 ,  B32B7/12 ,  D06M15/263 ,  B32B5/26 ,  B32B5/10

CPC classification number: B32B5/026 ,  B32B5/10 ,  B32B5/26 ,  B32B7/12 ,  B32B7/14 ,  B32B27/12 ,  B32B37/06 ,  B32B2262/02 ,  B32B2262/0269 ,  B32B2262/0276 ,  B32B2262/10 ,  B32B2307/52 ,  B32B2307/54 ,  B32B2307/546 ,  B32B2307/718 ,  D06M15/263

Abstract: A thermoplastic resin reinforced sheet material that easily corresponds to a Vf value and that is prevented from being curled, and a method for manufacturing such a thermoplastic resin reinforced sheet material. The thermoplastic resin reinforced sheet material (1) includes: a reinforced fiber sheet material (2) which is formed into a sheet shape by drawing and aligning a plurality of reinforcing fibers in a predetermined direction and whose weight per unit area is 80 g/m2 or less; a fabric (3) which is formed of a thermoplastic resin fiber material having a fineness of 5.6 decitex to 84 decitex and whose basis weight per unit area is 5 g/m2 to 90 g/m2; and a thermoplastic resin material for bonding (4) which is melted or softened at a temperature lower than a melting temperature of the fabric (3) and which discretely causes the reinforced fiber sheet material (2) and the fabric (3) to adhere.

Abstract translation: 容易对应于Vf值并且防止卷曲的热塑性树脂增强片材以及这种热塑性树脂增强片材的制造方法。 热塑性树脂增强片材（1）包括：增强纤维片材（2），其通过沿预定方向拉伸和取向多个增强纤维并且其每单位面积重量为80g / m 2而形成为片状 或更少; 织物（3）由细度为5.6分特×84分特，每单位面积的单位面积为5g / m 3至90g / m 2的热塑性树脂纤维材料形成; 和用于粘接的热塑性树脂材料（4），其在低于织物（3）的熔融温度的温度下熔化或软化，并且使离散地使增强纤维片材（2）和织物（3）粘附。

公开(公告)号：US20160039185A1

公开(公告)日：2016-02-11

申请号：US14780357

申请日：2014-03-18

Applicant: FUKUI PREFECTURAL GOVERNMENT

Inventor： Kazumasa KAWABE ,  Hideki SASAYAMA ,  Keiichi KONDO

IPC: B32B27/08 ,  B32B27/38

CPC classification number: B32B27/08 ,  B32B5/26 ,  B32B27/12 ,  B32B27/18 ,  B32B27/20 ,  B32B27/38 ,  B32B2250/05 ,  B32B2255/10 ,  B32B2255/26 ,  B32B2260/046 ,  B32B2262/101 ,  B32B2262/106 ,  B32B2264/0264 ,  B32B2305/08 ,  B32B2307/514 ,  B32B2307/54 ,  B32B2307/552 ,  B32B2307/558 ,  C08J5/24

Abstract: The present invention has an object to provide a laminated molded body in which a thin fiber reinforced layer is laminated and having a favorable strength characteristic. The laminated molded body (1) includes a laminated portion (a laminated portion of SR1 on an upper side and SR1, for example) in which fiber reinforced layers SR1 to SRn, each having a thickness of 20 to 80 μm in which a reinforcing fiber material is dispersed in a thermosetting resin material which serves as a matrix, are laminated, and a laminated portion in which a resin layer is laminated between the fiber reinforced layers (a laminated portion of SR2 on the upper side, TP1, and SR3, for example).

Abstract translation: 本发明的目的是提供一种叠层成型体，其中层压薄纤维增强层并具有良好的强度特性。 层叠成型体（1）具有层叠部（例如，上侧的SR1的层叠部，SR1），在该层叠部中，纤维增强层SR1〜SRn的厚度为20〜80μm，其中增强纤维 将材料分散在层叠有作为基体的热固性树脂材料中，并且在纤维增强层之间层压有树脂层的层叠部（上侧的SR2的层叠部，TP1和SR3，用于 例）。