Abstract:
Disclosed are approaches for determining a processing endpoint using individually measured target spectra. More specifically, one approach includes: measuring a white light (WL) target spectra of a semiconductor device on an individual wafer prior to formation of a polishing/planarization material; inputting the WL target spectra to a WL endpoint algorithm of the semiconductor device following formation of the polishing/planarization material; and determining, using the WL endpoint algorithm, the processing endpoint of the polishing/planarization material of the semiconductor device. In another approach, the endpoint measurement process comprises receiving spectra reflected from the semiconductor device during polishing, and comparing the spectra to the WL target spectra, which is previously stored within a storage device. As such, WL target spectra are measured “as is” (e.g., without simplifications, generalizations, assumptions, etc.) for each wafer to reduce complications inherent with the use of an uncertain and/or estimated target.
Abstract:
In a self-aligned contact (SAC) process, a sacrificial etch stop layer is embedded over source/drain regions, i.e., directly over an interlayer dielectric (IDL) disposed over source/drain regions to enable polishing of a nitride capping layer with respect to the interlayer dielectric. The sacrificial etch stop layer may comprise cobalt metal, and is adapted to be removed and replaced with additional ILD material after controlled polishing of the nitride capping layer.
Abstract:
One illustrative method disclosed includes, among other things, forming a plurality of gates above a substrate, each of the gates comprising a gate structure and a first layer of a first insulating material positioned on an upper surface of the gate structure, and forming a second layer of a second insulating material above insulating material positioned above the substrate between the laterally spaced apart gates, wherein the first insulating material and the second insulating material are selectively etchable relative to one another. The method may also include selectively removing a portion of the first layer to thereby expose a portion of the gate structure of at least one of the gates, selectively removing the exposed portion of the gate structure so as to thereby define a gate-cut cavity, and forming an insulating gate-cut structure in the gate-cut cavity.
Abstract:
The present disclosure relates to semiconductor structures and, more particularly, to contact structures and methods of manufacture. The method includes: recessing an isolation region between adjacent gate structures and below metallization overburden of source/drain metallization; planarizing the metallization overburden to a level of the adjacent gate structures; and forming source/drain contacts to the source/drain metallization, on sides of and extending above the adjacent gate structures.
Abstract:
A process for forming a conductive structure includes the formation of a self-aligned, inlaid conductive cap over a cobalt-based contact. The inlaid conductive cap is formed using a damascene process by depositing a conductive layer comprising tungsten or copper over a recessed cobalt-based contact, followed by a CMP step to remove excess portions of the conductive layer. The conductive cap can cooperate with a liner/barrier layer to form an effective barrier to cobalt migration and oxidation.