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公开(公告)号:US20190001428A1
公开(公告)日:2019-01-03
申请号:US15638699
申请日:2017-06-30
Applicant: GM Global Technology Operations LLC
Inventor: David Yang , Wu Tao , Qi Lu , Blair E Carlson
Abstract: A method of resistance spot welding a workpiece stack-up comprising overlapping first and second steel workpieces is disclosed, wherein at least one of the steel workpieces comprises an advanced high-strength steel substrate. The workpiece stack-up is positioned between a pair of opposed first and second welding electrodes. A cover is disposed between at least one of the first steel workpiece and the first welding electrode or the second steel workpiece and the second welding electrode at an intended weld site. The workpiece stack-up is clamped between the first and second welding electrodes at the weld site such that at least one of the weld faces of the first and second welding electrodes presses against the cover. The first and second steel workpieces are welded together by passing an electrical current between the first and second welding electrodes at the weld site.
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公开(公告)号:US20180127859A1
公开(公告)日:2018-05-10
申请号:US15346699
申请日:2016-11-08
Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Abstract: In an example of a method for increasing strength of an aluminum alloy, the aluminum alloy is formed in a molten state. The aluminum alloy includes from about 4 wt % to about 11 wt % silicon, from greater than 0.2 wt % to about 0.5 wt % chromium, from about 0.1 wt % to about 0.5 wt % magnesium, from about 0.01 wt % to about 0.1 wt % titanium, equal to or less than about 0.5 wt % iron, equal to or less than about 0.5 wt % manganese, and a balance of aluminum. The aluminum alloy is subjected to a solution heat treatment. The aluminum alloy is quenched, and the aluminum alloy is age hardened at an age hardening temperature ranging from about 140° C. to 175° C. for a time period ranging from about 3 hours to about 35 hours.
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公开(公告)号:US12012641B2
公开(公告)日:2024-06-18
申请号:US17101243
申请日:2020-11-23
Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Inventor: Shane M. Anderson , Charles Enloe , Qi Lu , Jason J. Coryell , Adam D. Hodges
IPC: C21D9/48 , B21D22/02 , B21D26/053 , B21D43/10 , B25J9/02 , B25J15/00 , C21D1/42 , H05B1/02 , H05B3/00 , H05B6/10
CPC classification number: C21D9/48 , B21D22/022 , B21D26/053 , B21D43/105 , C21D1/42 , H05B1/023 , H05B3/0023 , H05B6/101 , B25J9/02 , B25J15/0028 , B25J15/0052 , C21D2211/001
Abstract: A method of forming a component includes providing a work-piece blank from a formable material. The method also includes engaging the work-piece blank with a transfer device. The method additionally includes austenitizing the work-piece blank in the transfer device via heating the blank to achieve austenite microstructure therein. The method also includes transferring the austenitized blank to a forming press using the transfer device. The method additionally includes forming the component via the forming press from the austenitized blank and quenching the formed component. A work-piece blank transfer system includes a transfer device having clamping arm(s) for engaging, holding, transferring, and releasing the work-piece blank. The transfer device also includes a heating element configured to austenitize the work-piece blank via heating the blank to achieve austenite microstructure therein. The transfer system additionally includes an electronic controller programmed to regulate the heating element and the clamping arm(s).
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公开(公告)号:US11781197B2
公开(公告)日:2023-10-10
申请号:US17889807
申请日:2022-08-17
Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Inventor: Qi Lu , Congjie Wang , Jianfeng Wang , Zhisong Chai , Wei Xu
CPC classification number: C21D9/46 , B21D22/022 , C21D6/002 , C21D6/005 , C21D6/008 , C21D8/0205 , C21D8/0247 , C22C38/02 , C22C38/04 , C22C38/18 , C21D2211/001 , C21D2211/008
Abstract: A method of forming a component includes providing a work-piece blank from a formable material. The work-piece blank includes at least one section having a surface roughness greater than 1 μm configured to facilitate efficient radiation of thermal energy therefrom when the work-piece blank is heated. The method also includes austenitizing the work-piece blank via heating the work-piece blank at a predetermined temperature for a predetermined amount of time to achieve an austenite microstructure in the at least one section and forestall oxidation of the work-piece blank. The method additionally includes transferring the austenitized work-piece blank into a forming press. The method also includes forming the component via the forming press from the austenitized work-piece blank. The method additionally includes quenching the component formed from the austenitized work-piece blank and cooling the formed component.
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公开(公告)号:US20230243012A1
公开(公告)日:2023-08-03
申请号:US17889807
申请日:2022-08-17
Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Inventor: Qi Lu , Congjie Wang , Jianfeng Wang , Zhisong Chai , Wei Xu
CPC classification number: C21D9/46 , B21D22/022 , C21D6/002 , C21D6/005 , C21D6/008 , C21D8/0205 , C21D8/0247 , C22C38/02 , C22C38/04 , C22C38/18 , C21D2211/001 , C21D2211/008
Abstract: A method of forming a component includes providing a work-piece blank from a formable material. The work-piece blank includes at least one section having a surface roughness greater than 1 µm configured to facilitate efficient radiation of thermal energy therefrom when the work-piece blank is heated. The method also includes austenitizing the work-piece blank via heating the work-piece blank at a predetermined temperature for a predetermined amount of time to achieve an austenite microstructure in the at least one section and forestall oxidation of the work-piece blank. The method additionally includes transferring the austenitized work-piece blank into a forming press. The method also includes forming the component via the forming press from the austenitized work-piece blank. The method additionally includes quenching the component formed from the austenitized work-piece blank and cooling the formed component.
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公开(公告)号:US11530469B2
公开(公告)日:2022-12-20
申请号:US16460369
申请日:2019-07-02
Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Inventor: Qi Lu , Jianfeng Wang
Abstract: A press-hardened steel is provided. The press-hardened steel has an alloy matrix including from about 0.01 wt. % to about 0.35 wt. % carbon, from about 1 wt. % to about 9 wt. % chromium, from about 0.5 wt. % to about 2 wt. % silicon, and a balance of iron. The alloy matrix is greater than or equal to about 95 vol. % martensite. A first layer is disposed directly on the alloy matrix. The first layer is continuous, has a thickness of greater than or equal to about 0.01 μm to less than or equal to about 10 μm, and includes an oxide enriched with chromium and silicon. A second layer is disposed directly on the first layer, and includes an oxide enriched with Fe. Methods of preparing the press-hardened steel are also provided.
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公开(公告)号:US20190040487A1
公开(公告)日:2019-02-07
申请号:US15668751
申请日:2017-08-04
Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Inventor: Charles Enloe , Curt D. Horvath , David Yang , Qi Lu , Wu Tao
IPC: C21D9/46 , C21D8/02 , C21D3/04 , C23C2/06 , B32B15/01 , B23K11/11 , B23K11/16 , B23K26/22 , B23K26/322
CPC classification number: C21D9/46 , B23K11/11 , B23K11/115 , B23K11/166 , B23K26/22 , B23K26/322 , B23K2103/166 , B32B15/013 , C21D3/04 , C21D8/0205 , C21D8/0236 , C21D8/0257 , C21D2211/005 , C23C2/02 , C23C2/06 , C23C2/26 , C23C2/28 , C23C2/40 , C23C8/18 , C23C28/02 , C23C28/025 , C23C30/00 , C23C30/005 , Y10T428/12458 , Y10T428/12799 , Y10T428/12958 , Y10T428/12965 , Y10T428/12972 , Y10T428/2495 , Y10T428/24967 , Y10T428/24975 , Y10T428/263 , Y10T428/264 , Y10T428/265
Abstract: A multilayer steel includes a core formed of transformation-induced plasticity (TRIP) steel. A decarburized layer is exterior to the core on at least one side thereof. The decarburized layer has reduced carbon content relative to the core. A zinc-based layer is exterior to the decarburized layer. The decarburized layer may have a composition of at least 80 percent ferrite, such that LME is reduced or mitigated. In some configurations, the decarburized layer is between 10-50 microns thick. A method of creating a coated advanced high-strength steel component is also provided. An apparatus for forming a coated advanced high-strength steel is also provided. The core of the multilayer steel may have a carbon weight-percent of less than or equal to 0.4. The decarburized layer of the multilayer steel may have a carbon weight-percent of less than or equal to 50 percent of the carbon weight-percent of the core.
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公开(公告)号:US20180223385A1
公开(公告)日:2018-08-09
申请号:US15426518
申请日:2017-02-07
Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Inventor: Qi Lu , Jianfeng Wang
IPC: C21D9/00 , C22C38/38 , C22C38/34 , C22C38/22 , C22C38/06 , C22C38/02 , C21D8/00 , C21D1/673 , C21D1/19 , C21D1/40 , C21D1/42 , C21D1/52
CPC classification number: C21D9/0068 , C21D1/19 , C21D1/40 , C21D1/42 , C21D1/52 , C21D1/673 , C21D8/005 , C21D2211/001 , C21D2211/008 , C22C38/02 , C22C38/06 , C22C38/22 , C22C38/34 , C22C38/38 , Y02P10/253
Abstract: In a method for increasing steel impact toughness, the steel composition contains from about 5 wt % to about 10 wt % manganese and has a martensite finish temperature (Mf) below room temperature. The steel composition is exposed to hot forming to form a steel part. During hot forming, the steel composition is subjected to a heat treatment temperature above its fully austenite formed temperature, is transferred to a die, and while in the die, is simultaneously formed and quenched. In one example, quenching cools the steel composition to room temperature, and the steel part is removed from the die and reheated to a baking temperature ranging from about 120° C. to about 400° C. In another example, quenching is interrupted at an interruption temperature ranging from about 120° C. to about 400° C., and the steel composition is maintained at the interruption temperature for a predetermined time and then is cooled to room temperature.
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公开(公告)号:US11612926B2
公开(公告)日:2023-03-28
申请号:US17251655
申请日:2018-06-19
Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Inventor: Jiachen Pang , Qi Lu , Jianfeng Wang
IPC: B21D22/02 , C21D1/673 , C21D1/19 , C21D1/76 , C22C38/14 , C22C38/12 , C22C38/06 , C22C38/04 , C21D6/00
Abstract: A method of forming a shaped steel object is provided. The method includes cutting a blank from an alloy composition including 0.05-0.5 wt. % carbon, 4-12 wt. % manganese, 1-8 wt. % aluminum, 0-0.4 wt. % vanadium, and a remainder balance of iron. The method also includes heating the blank until the blank is austenitized to form a heated blank, transferring the heated blank to a press, forming the heating blank into a predetermined shape to form a stamped object, and decreasing the temperature of the stamped object to a temperature between a martensite start (Ms) temperature of the alloy composition and a martensite final (Mf) temperature of the alloy composition to form a shaped steel object comprising martensite and retained austenite.
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公开(公告)号:US20220162721A1
公开(公告)日:2022-05-26
申请号:US17101243
申请日:2020-11-23
Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Inventor: Shane M. Anderson , Charles Enloe , Qi Lu , Jason J. Coryell , Adam D. Hodges
Abstract: A method of forming a component includes providing a work-piece blank from a formable material. The method also includes engaging the work-piece blank with a transfer device. The method additionally includes austenitizing the work-piece blank in the transfer device via heating the blank to achieve austenite microstructure therein. The method also includes transferring the austenitized blank to a forming press using the transfer device. The method additionally includes forming the component via the forming press from the austenitized blank and quenching the formed component. A work-piece blank transfer system includes a transfer device having clamping arm(s) for engaging, holding, transferring, and releasing the work-piece blank. The transfer device also includes a heating element configured to austenitize the work-piece blank via heating the blank to achieve austenite microstructure therein. The transfer system additionally includes an electronic controller programmed to regulate the heating element and the clamping arm(s).
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