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公开(公告)号:US11738530B2
公开(公告)日:2023-08-29
申请号:US15928254
申请日:2018-03-22
Applicant: General Electric Company
Inventor: Bensely Albert , Nicholas K. Althoff , Stephen Bertram Johnson
IPC: B29D99/00 , B29C51/08 , B29C51/42 , B29C51/44 , B29C65/78 , B29C70/48 , B29C65/08 , B29C65/00 , B29C51/12 , F03D1/06 , B29C70/50 , B29K105/00 , B29K101/10 , B29K101/12 , B29L31/08
CPC classification number: B29D99/0025 , B29C51/08 , B29C51/12 , B29C51/421 , B29C51/44 , B29C65/08 , B29C65/7841 , B29C66/472 , B29C66/721 , B29C66/723 , B29C70/48 , B29C70/504 , F03D1/0675 , B29K2101/10 , B29K2101/12 , B29K2105/256 , B29L2031/085 , F05B2230/40 , F05B2230/50 , F05B2240/30 , F05B2280/6003
Abstract: A method for manufacturing a rotor blade component of a rotor blade includes feeding a flat sheet of material into a thermoforming system, wherein the material comprises at least one of a thermoplastic or thermoset material. The method also includes heating the flat sheet of material via the thermoforming system. Further, the method includes shaping the heated flat sheet of material via at least one roller of the thermoforming system into a desired curved shape. Moreover, the method includes dispensing the shaped sheet of material from the thermoforming system. In addition, the method includes cooling the shaped sheet of material to form the rotor blade component.
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公开(公告)号:US20210331432A1
公开(公告)日:2021-10-28
申请号:US17347714
申请日:2021-06-15
Applicant: General Electric Company
Inventor: James Robert Tobin , Stephen Bertram Johnson
Abstract: The present disclosure is directed to an apparatus for manufacturing a composite component. The apparatus includes a mold onto which the composite component is formed. The mold is disposed within a grid defined by a first axis and a second axis. The apparatus further includes a first frame assembly disposed above the mold, and a plurality of machine heads coupled to the first frame assembly within the grid in an adjacent arrangement along the first axis. At least one of the mold or the plurality of machine heads is moveable along the first axis, the second axis, or both. At least one of the machine heads of the plurality of machine heads is moveable independently of one another along a third axis.
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公开(公告)号:US11098691B2
公开(公告)日:2021-08-24
申请号:US15424055
申请日:2017-02-03
Applicant: General Electric Company
Inventor: James Robert Tobin , Stephen Bertram Johnson , Jamie T. Livingston , Alan M. Walker
Abstract: The present disclosure is directed to methods for manufacturing wind turbine rotor blades and components thereof. In one embodiment, the method includes forming an outer surface of a rotor blade panel from one or more fiber-reinforced outer skins. The method also includes printing and depositing at least one reinforcement structure onto an inner surface of the one or more fiber-reinforced outer skins to form the rotor blade panel, wherein the reinforcement structure bonds to the one or more fiber-reinforced outer skins as the reinforcement structure is being deposited.
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公开(公告)号:US10987879B2
公开(公告)日:2021-04-27
申请号:US15447248
申请日:2017-03-02
Applicant: General Electric Company
Inventor: Stephen Bertram Johnson , Xu Chen , Jamie T. Livingston
Abstract: The present disclosure is directed to a method of manufacturing a rotor blade component of a wind turbine is disclosed. The method includes placing at least one first pultruded member into a curved rotor blade component mold. More specifically, the first pultruded member includes at least one design characteristic configured to allow the first pultruded member to sit substantially flush against an inner surface of the curved rotor blade component mold. The method also includes placing at least one second pultruded member atop the at least one first pultruded member and infusing the first and second pultruded members together to form the rotor blade component.
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公开(公告)号:US10132290B2
公开(公告)日:2018-11-20
申请号:US14887381
申请日:2015-10-20
Applicant: General Electric Company
Inventor: Dmitry Floryovych Opaits , Seyed Gholamali Saddoughi , Grover Andrew Bennett , Matthew Patrick Boespflug , Stephen Bertram Johnson , Peggy Lynn Baehmann , Fulton Jose Lopez , Daniel Jason Erno , Robert Michael Zirin , Anurag Gupta
IPC: F03D1/06
Abstract: A deployable aerodynamic component configured to be mounted to a wind turbine. The wind turbine includes at least one rotor blade. The deployable aerodynamic component configured to be positioned in front of an inner portion of the at least one rotor blade, and is structurally configured to cover a substantial portion of the inner portion of the at least one rotor blade in a wind direction during deployment of the deployable aerodynamic component and to allow the passage therethrough of an incoming wind when non-deployed. Further described is a wind turbine including the above-described deployable aerodynamic component and method for aerodynamic performance enhancement of an existing wind turbine, wherein the method includes mounting the above-described deployable aerodynamic component to a wind turbine.
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公开(公告)号:US09683548B2
公开(公告)日:2017-06-20
申请号:US13802954
申请日:2013-03-14
Applicant: General Electric Company
Inventor: Stephen Bertram Johnson , Steven Haines Olson , Edward McBeth Stewart
CPC classification number: F03D1/0675 , B23C1/20 , B23C3/10 , B23C3/18 , B23C2215/44 , B23Q9/0007 , B23Q9/0014 , B23Q9/0042 , B23Q9/005 , B29C66/02241 , B29C66/02245 , B29C66/1162 , B29C66/14 , B29C66/54 , B29C66/721 , B29L2031/085 , F03D1/065 , F03D3/0436 , F03D13/10 , F05B2230/23 , F05B2230/50 , F05B2240/302 , Y02E10/721 , Y02E10/74 , Y02P70/523 , Y10T83/0524 , Y10T83/667 , Y10T409/30644
Abstract: Tools and methods are provided for scarfing rotor blade segments. A rotor blade segment includes a pressure side and a suction side. A tool includes a first guide configured for mounting on one of the pressure side or the suction side, the first guide including a first curved rail and a second curved rail spaced from the first curved rail. The tool further includes a second guide movably coupled to the first guide at a scarf angle, the second guide including a guide rail extending between and movable along the first curved rail and the second curved rail. The tool further includes a cutting device movably coupled to the second guide, the cutting device movable along the guide rail and operable to remove material from the one of the pressure side or the suction side.
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公开(公告)号:US11548246B2
公开(公告)日:2023-01-10
申请号:US17347714
申请日:2021-06-15
Applicant: General Electric Company
Inventor: James Robert Tobin , Stephen Bertram Johnson
IPC: B29C70/54 , B29C33/34 , B29C70/38 , B29C64/209 , B29C69/00 , B33Y80/00 , B29D99/00 , B29L31/08 , B33Y30/00 , F03D1/06
Abstract: The present disclosure is directed to an apparatus for manufacturing a composite component. The apparatus includes a mold onto which the composite component is formed. The mold is disposed within a grid defined by a first axis and a second axis. The apparatus further includes a first frame assembly disposed above the mold, and a plurality of machine heads coupled to the first frame assembly within the grid in an adjacent arrangement along the first axis. At least one of the mold or the plurality of machine heads is moveable along the first axis, the second axis, or both. At least one of the machine heads of the plurality of machine heads is moveable independently of one another along a third axis.
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公开(公告)号:US10773464B2
公开(公告)日:2020-09-15
申请号:US15819057
申请日:2017-11-21
Applicant: General Electric Company
Inventor: James Robert Tobin , Stephen Bertram Johnson
Abstract: The present disclosure is directed to an apparatus and method for manufacturing a composite component. The apparatus includes a mold onto which the composite component is formed. The mold is disposed within a grid defined by a first axis and a second axis. The apparatus further includes a first frame assembly disposed above the mold and a plurality of machine heads coupled to the first frame assembly within the grid in an adjacent arrangement along the first axis. At least one of the mold or the plurality of machine heads is moveable along the first axis, the second axis, or both. At least one of the machine heads of the plurality of machine heads is moveable independently of one another along a third axis. A second frame assembly is moveable above the mold along the first axis, the second axis, or both. The second frame assembly includes a holding device. The holding device affixes to and releases from an outer skin to place and displace the outer skin at the mold.
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公开(公告)号:US10605227B2
公开(公告)日:2020-03-31
申请号:US15485359
申请日:2017-04-12
Applicant: General Electric Company
Inventor: Stephen Bertram Johnson , Xu Chen , Alan M. Walker
Abstract: The present disclosure is directed to a rotor blade assembly for a wind turbine having a first rotor blade segment with a first spar cap segment and a second rotor blade segment with a second spar cap segment. The first and second spar cap segments are arranged together at an interface and are constructed of a composite material. Further, the rotor blade assembly includes a joint assembly at the interface of the first and second spar cap segments. The joint assembly is constructed of a first metal joint secured to the first spar cap segment and a second metal joint secured to second spar cap segment. Moreover, the first and second metal joints are welded together at a weld area.
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公开(公告)号:US20190153993A1
公开(公告)日:2019-05-23
申请号:US15818842
申请日:2017-11-21
Applicant: General Electric Company
Inventor: James Robert Tobin , Stephen Bertram Johnson , Todd Alan Anderson , Krishnan Balaji Parthasarathy Thattai
Abstract: Rotor blade panels, along with methods of their formation, are provided. The rotor blade panel may include one or more fiber-reinforced outer skins having an inner surface; and, a plurality of reinforcement structures on the inner surface of the one or more fiber-reinforced outer skins, where the reinforcement structure bonds to the one or more fiber-reinforced outer skins as the reinforcement structure is being deposited. The reinforcement structure includes, at least, a first composition and a second composition, with the first composition being different than the second composition.
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