Grinding worm, profiling gear and process for the profiling of the grinding worm
    5.
    发明申请
    Grinding worm, profiling gear and process for the profiling of the grinding worm 有权
    研磨蜗杆,成型齿轮和磨削过程用于磨削蠕虫

    公开(公告)号:US20050239385A1

    公开(公告)日:2005-10-27

    申请号:US11111883

    申请日:2005-04-22

    摘要: In a process for the profiling of a grinding worm (1) with at least two grinding width zones (4, 6) with differently modified thread profile for the grinding of spur and helical gears with three-dimensionally modified flank profile, the grinding width zones (4, 6) are arranged overlapping in order to gain optimum exploitation of the grinding worm width (3). In one variant, profiling of the grinding worm (1) is performed with an abrasive coated profiling gear (25) with a tooth flank geometry and facewidth differing from that of the workpiece to be ground. By suitable selection of the diagonal ratio and the allocation of the width zones (28, 29) of the profiling gear (25) to the grinding width zones (4, 6) of the grinding worm (1), it is possible to adapt the modifications of the grinding worm flanks to the requirements of the workpiece without having to alter the flank geometry of the profiling gear (25). In another variant the grinding worm (1) is profiled in a first stage across its entire width (3) with the desired profile form of the roughing zone, and in a second stage the finish grinding zone (36, 37) and the adjacent transition zones (34, 35) of the right and left flanks of the grinding worm (1) are finish profiled by means of NC controlled line by line profiling with a form dressing roll (40).

    摘要翻译: 在用于具有不同修改的螺纹轮廓的具有至少两个磨削宽度区域(4,6)的研磨蜗杆(1)的轮廓的过程中,用于研磨具有三维改质的侧面轮廓的正齿轮和斜齿轮,研磨宽度区 (4,6)重叠,以便最大限度地利用研磨蜗杆宽度(3)。 在一个变型中,研磨蜗杆(1)的轮廓用具有齿面几何形状的磨蚀涂层轮廓齿轮(25)进行,并且与待研磨的工件的齿宽不同。 通过适当地选择对角线比例和成形齿轮(25)的宽度区域(28,29)与研磨蜗杆(1)的磨削宽度区域(4,6)的分配,可以使 研磨蜗杆的修改侧面于工件的要求,而不必改变成型齿轮(25)的侧面几何形状。 在另一个变型中,研磨蜗杆(1)在其整个宽度(3)的第一阶段中以所需的粗加工区域的轮廓形状成型,并且在第二阶段中,精磨区域(36,37)和相邻转变 研磨蜗杆(1)的右侧和左侧侧面的区域(34,35)通过NC控制的线性轮廓与成型修整辊(40)进行精加工成型。