摘要:
A lead-acid storage battery for starting, lighting and ignition applications is disclosed which minimizes convection-induced, heat transfer from the vehicle underhood environment surrounding the battery to the battery itself and comprises an injection-molded, integral plastic container, or a two-piece container, having a multi-wall configuration in which an inner container includes the cell elements of the battery and at least one outer container spaced from the inner container provides at least one fluid compartment for allowing fluid flow through the fluid compartment to achieve the desired thermal regulation, the fluid flow path being created by a series of spaced fluid baffles.
摘要:
A lead-acid storage battery for starting, lighting and ignition applications is disclosed which minimizes convection-induced, heat transfer from the vehicle underhood environment surrounding the battery to the battery itself and comprises an injection-molded, integral plastic container having a multi-wall configuration in which an inner container includes the cell elements of the battery and at least one outer container spaced from the inner container provides at least one fluid compartment for allowing fluid flow through the fluid compartment to achieve the desired thermal regulation, the fluid flow path being created by a series of spaced fluid baffles.
摘要:
An electric storage battery is provided having a monitoring device for indicating the state-of-charge of the battery and particularly indicating whether a discharged battery is healthy and capable of being recharged or unhealthy and impending on a state of failure. The monitoring device achieves the foregoing by testing the open circuit voltage of the battery and determining if the voltage of the battery drops below a first preset value after application of a load and subsequently fails to rise above a second preset value after the load has been removed. Also, the monitoring device for the battery includes the capability of sensing when the battery has been placed into a system such as an engine system for an automobile and in response thereto modifying testing certain parameters. Preferably, the monitoring device is made integral with the battery case by providing a receptacle for receiving the device and a pair of connecting arms at least partially embedded in the battery container or cover.
摘要:
A unitarily molded, snap-on heat shield for a standard automotive battery container having handle brackets extending from opposing side walls of the container, the heat shield having wedge-shaped coupling protrusions extending inwardly from cantilevered flaps in the heat shield side walls, the wedge-shaped protrusions riding along the handle brackets to cantilever the flaps away for the container side wall as the shield in moved downward over the container, the flaps snapping back inward toward the battery container as the protrusions pass the handle bracket to couple the heat shield to the battery container.
摘要:
A method and apparatus for more efficiently fusing the straps of pre-formed terminal post members with plate lugs of a battery plate group utilizing a non-reusable, inexpensive plastic mold insert. The method includes positioning the battery plate group into an open top container with the lugs of the positive plates in one row and the lugs of the negative plates in another row, positioning the plastic insert into the container with the lugs of the plate group extending upwardly through the mold insert, positioning the terminal post members on the plastic mold insert with fingers of the straps thereof disposed between plate lugs of the respective rows, supplying additional unmelted lead into remaining spaces between the plate lugs, and heating, melting, and fusing the plate lugs, strap fingers, and added lead by induction heating to form interconnections between the positive and negative plates in the respective terminals.
摘要:
A dual terminal, electric storage battery is provided. The battery comprises: a container; a cover; a single pair of element posts in electrical communication with electrochemical components; a single pair of terminal bushings substantially completely embedded in the cover, each of the bushings are electrically connected to one of the element posts and comprises, a main body portion, a side terminal end, which side terminal end is mounted through an opening in an angled surface of the cover, which angled surface is at an angle acute to the plane generally contiguous to the top surface of the cover, a top terminal end which is mounted through an opening in the top surface of the cover on or in the vicinity of its longitudinal centerline, an element post end, and a connecting arm extending sideways from the body portion to the side terminal end, and wherein the top terminal end, the body portion, and the element post end define a hole passing axially therethrough and adapted to receive therein one of the element posts; a pair of side terminals in electrical communication with the side terminal ends of the bushings; and a pair of top terminals in electrical communication with the top terminal ends of the bushings.
摘要:
A method for fabricating bushings for lead-acid cells or batteries is provided which is amenable to automation and control and provides relatively porosity-free bushings comprising utilizing a mold having a cavity in the configuration of the bushing desired and a lead fill unit comprising a lead pot with the molten lead alloy for the bushing and a heated fill line and/or heated fill block wherein the mold and lead fill units are moved into alignment, heating such as induction heating to cause the solidified molten alloy at the end of the heated fill line or in the heated fill block orifice to become molten, gravity filling the mold and then moving the mold and lead fill unit out of alignment, the bushing preferably being cast in an upside-down orientation so as to minimize gas entrainment and/or particulate contamination.
摘要:
A method of assembling a bipolar battery, most preferably a lead-acid battery, includes assembling the electrochemical components necessary to provide the necessary voltage and capacity, maintaining the electrochemical components under the desired compression and then sealing such electrochemical components as a unit utilizing various assembly components. The resulting bipolar battery in the preferred embodiment includes an electrolyte fill/vent box that seals the top of the electrochemical component unit and a vacuum box that seals the bottom surface.
摘要:
A method of fabricating a modular, recombinant lead-acid battery is provided for. The method includes providing a plurality of thermoplastic frames, including at least two frames which support electrochemically active plates. The frames are adapted to be stacked and welded together such that the plates are spaced apart from each other a predetermined distance. One or more separators also are provided. The separators have an uncompressed state in which their thickness is equal to or greater than the predetermined distance between plates and a compressed state. The frames and separators are stacked such that a separator is disposed between adjacent plates in its compressed state. The frames then are successively vibration welded together, again while the separator is in its compressed state. The separator has a predetermined thickness in its compressed state effective to reduce damage to the separator caused by abrasion of the separators by the plates during vibration welding. The separator also tends to assume its uncompressed state in the presence of electrolyte so that the separator contacts the plates upon completion of the battery.