公开(公告)号：US12218221B2

公开(公告)日：2025-02-04

申请号：US17744061

申请日：2022-05-13

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Wan-Yi Kao ,  Fang-Yi Liao ,  Shu Ling Liao ,  Yen-Chun Huang ,  Che-Hao Chang ,  Yung-Cheng Lu ,  Chi On Chui

IPC: H01L21/44 ,  H01L21/762 ,  H01L21/8234 ,  H01L27/088 ,  H01L29/06 ,  H01L29/66 ,  H01L29/78

Abstract: Semiconductor devices including fin-shaped isolation structures and methods of forming the same are disclosed. In an embodiment, a semiconductor device includes a fin extending from a semiconductor substrate; a shallow trench isolation (STI) region over the semiconductor substrate adjacent the fin; and a dielectric fin structure over the STI region, the dielectric fin structure extending in a direction parallel to the fin, the dielectric fin structure including a first liner layer in contact with the STI region; and a first fill material over the first liner layer, the first fill material including a seam disposed in a lower portion of the first fill material and separated from a top surface of the first fill material, a first carbon concentration in the lower portion of the first fill material being greater than a second carbon concentration in an upper portion of the first fill material.

公开(公告)号：US20240387704A1

公开(公告)日：2024-11-21

申请号：US18785474

申请日：2024-07-26

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Te-Yang Lai ,  Che-Hao Chang ,  Chi On Chui

IPC: H01L29/66 ,  H01L21/02 ,  H01L21/3105 ,  H01L21/311 ,  H01L21/762 ,  H01L21/8238 ,  H01L27/092 ,  H01L29/06 ,  H01L29/10

Abstract: A method of manufacturing a semiconductor device includes forming a dielectric layer conformally over a plurality of fins on a substrate, forming a first high-k layer conformally over the dielectric layer, and forming a flowable oxide over the first high-k layer. Forming the flowable oxide includes filling first trenches adjacent fins of the plurality of fins. The method further includes recessing the flowable oxide to form second trenches between adjacent fins of the plurality of fins, forming a second high-k layer over the first high-k layer and the flowable oxide, performing a planarization that exposes top surfaces of the plurality of fins, and recessing the dielectric layer to form a plurality of dummy fins that include remaining portions of the first and second high-k layers and the flowable oxide.

公开(公告)号：US20240297237A1

公开(公告)日：2024-09-05

申请号：US18660461

申请日：2024-05-10

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Wen-Kai Lin ,  Yung-Cheng Lu ,  Che-Hao Chang ,  Chi On Chui

IPC: H01L29/66 ,  H01L21/02 ,  H01L21/311 ,  H01L21/8234 ,  H01L29/06 ,  H01L29/423 ,  H01L29/49 ,  H01L29/786

CPC classification number: H01L29/66553 ,  H01L21/0259 ,  H01L21/31116 ,  H01L21/823431 ,  H01L29/0665 ,  H01L29/42392 ,  H01L29/4908 ,  H01L29/4983 ,  H01L29/4991 ,  H01L29/66545 ,  H01L29/6656 ,  H01L29/66636 ,  H01L29/66742 ,  H01L29/66795 ,  H01L29/78618 ,  H01L29/78696

Abstract: A method of forming a semiconductor device includes: forming a dummy gate structure over a nanostructure, where the nanostructure overlies a fin that protrudes above a substrate, where the nanostructure comprises alternating layers of a first semiconductor material and a second semiconductor material; forming openings in the nanostructure on opposing sides of the dummy gate structure, the openings exposing end portions of the first semiconductor material and end portions of the second semiconductor material; recessing the exposed end portions of the first semiconductor material to form first sidewall recesses; filling the first sidewall recesses with a multi-layer spacer film; removing at least one sublayer of the multi-layer spacer film to form second sidewall recesses; and forming source/drain regions in the openings after removing at least one sublayer, where the source/drain regions seal the second sidewall recesses to form sealed air gaps.

公开(公告)号：US12015031B2

公开(公告)日：2024-06-18

申请号：US17961949

申请日：2022-10-07

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Wan-Yi Kao ,  Szu-Ping Lee ,  Che-Hao Chang ,  Chun-Heng Chen ,  Yung-Cheng Lu ,  Chi On Chui

IPC: H01L29/94 ,  H01L21/8234 ,  H01L27/092 ,  H01L29/06 ,  H01L29/66 ,  H01L29/76 ,  H01L29/78 ,  H01L31/062

CPC classification number: H01L27/0924 ,  H01L21/823418 ,  H01L21/823431 ,  H01L29/0649 ,  H01L29/66795 ,  H01L29/7851

Abstract: In an embodiment, a method includes: forming a first fin and a second fin extending from a semiconductor substrate; depositing a liner layer along a first sidewall of the first fin, a second sidewall of the second fin, and a top surface of the semiconductor substrate, the liner layer formed of silicon oxynitride having a nitrogen concentration; depositing a fill material on the liner layer, the fill material formed of silicon; annealing the liner layer and the fill material, the annealing converting the fill material to silicon oxide, the annealing decreasing the nitrogen concentration of the liner layer; and recessing the liner layer and the fill material to form an isolation region between the first fin and the second fin.

公开(公告)号：US11901439B2

公开(公告)日：2024-02-13

申请号：US17815527

申请日：2022-07-27

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Wen-Kai Lin ,  Che-Hao Chang ,  Chi On Chui ,  Yung-Cheng Lu

IPC: H01L29/66 ,  H01L21/8234 ,  H01L27/088 ,  H01L29/423 ,  H01L29/786 ,  H01L21/8238

CPC classification number: H01L29/6656 ,  H01L21/823431 ,  H01L21/823821 ,  H01L27/0886 ,  H01L29/42392 ,  H01L29/6653 ,  H01L29/66553 ,  H01L29/78696 ,  H01L21/823468

Abstract: Improved inner spacers for semiconductor devices and methods of forming the same are disclosed. In an embodiment, a semiconductor device includes a substrate; a plurality of semiconductor channel structures over the substrate; a gate structure over the semiconductor channel structures, the gate structure extending between adjacent ones of the semiconductor channel structures; a source/drain region adjacent of the gate structure, the source/drain region contacting the semiconductor channel structures; and an inner spacer interposed between the source/drain region and the gate structure, the inner spacer including a first inner spacer layer contacting the gate structure and the source/drain region, the first inner spacer layer including silicon and nitrogen; and a second inner spacer layer contacting the first inner spacer layer and the source/drain region, the second inner spacer layer including silicon, oxygen, and nitrogen, the second inner spacer layer having a lower dielectric constant than the first inner spacer layer.

公开(公告)号：US11682711B2

公开(公告)日：2023-06-20

申请号：US17145925

申请日：2021-01-11

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Wen-Kai Lin ,  Che-Hao Chang ,  Chi On Chui ,  Yung-Cheng Lu

IPC: H01L29/49 ,  H01L29/66 ,  H01L21/8238 ,  H01L29/08 ,  H01L29/417 ,  H01L29/78 ,  H01L27/092

CPC classification number: H01L29/4983 ,  H01L21/823807 ,  H01L21/823814 ,  H01L21/823821 ,  H01L21/823828 ,  H01L21/823864 ,  H01L21/823871 ,  H01L27/0924 ,  H01L29/0847 ,  H01L29/41791 ,  H01L29/6656 ,  H01L29/66492 ,  H01L29/66545 ,  H01L29/66795 ,  H01L29/7833 ,  H01L29/7848 ,  H01L29/7851

Abstract: Semiconductor devices and methods of manufacture are presented in which spacers are manufactured on sidewalls of gates for semiconductor devices. In embodiments the spacers comprise a first seal, a second seal, and a contact etch stop layer, in which the first seal comprises a first shell along with a first bulk material, the second seal comprises a second shell along with a second bulk material, and the contact etch stop layer comprises a third bulk material and a second dielectric material.

公开(公告)号：US20220352348A1

公开(公告)日：2022-11-03

申请号：US17558958

申请日：2021-12-22

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chun-Ming Lung ,  Che-Hao Chang

IPC: H01L29/66 ,  H01L21/311 ,  H01L21/02 ,  H01L29/06 ,  H01L29/423 ,  H01L29/786

Abstract: Embodiments provide a treatment process to a dielectric layer deposited in a source/drain recess. The treatment process alters the etch selectivity of the horizontal portions of the dielectric layer to cause the etch rate of the horizontal portions of the dielectric layer to have a lower etch rate than the vertical portions of the dielectric layer. The vertical portions are removed by a wet etch process to leave a portion of the dielectric layer at a bottom of the source/drain recess.

公开(公告)号：US20220336636A1

公开(公告)日：2022-10-20

申请号：US17230224

申请日：2021-04-14

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Yoh-Rong Liu ,  Wen-Kai Lin ,  Che-Hao Chang ,  Chi On Chui ,  Yung-Cheng Lu ,  Li-Chi Yu ,  Sen-Hong Syue

IPC: H01L29/66 ,  H01L29/423 ,  H01L29/786 ,  H01L21/8234

Abstract: A method of manufacturing a semiconductor device includes forming a multi-layer stack of alternating first layers of a first semiconductor material and second layers of a second semiconductor material on a semiconductor substrate, forming a first recess through the multi-layer stack, and laterally recessing sidewalls of the second layers of the multi-layer stack. The sidewalls are adjacent to the first recess. The method further includes forming inner spacers with respective seams adjacent to the recessed second layers of the multi-layer stack and performing an anneal treatment on the inner spacers to close the respective seams.

公开(公告)号：US20220231022A1

公开(公告)日：2022-07-21

申请号：US17149950

申请日：2021-01-15

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Wan-Yi Kao ,  Szu-Ping Lee ,  Che-Hao Chang ,  Chun-Heng Chen ,  Yung-Cheng Lu ,  Chi On Chui

IPC: H01L27/092 ,  H01L21/8234 ,  H01L29/66 ,  H01L29/78 ,  H01L29/06

Abstract: In an embodiment, a method includes: forming a first fin and a second fin extending from a semiconductor substrate; depositing a liner layer along a first sidewall of the first fin, a second sidewall of the second fin, and a top surface of the semiconductor substrate, the liner layer formed of silicon oxynitride having a nitrogen concentration in a range of 5% to 30%; depositing a fill material on the liner layer, the fill material formed of silicon; annealing the liner layer and the fill material, the annealing converting the fill material to silicon oxide, the annealing decreasing the nitrogen concentration of the liner layer to a range of 1% to 5%; and recessing the liner layer and the fill material to form an isolation region between the first fin and the second fin.

公开(公告)号：US20210242327A1

公开(公告)日：2021-08-05

申请号：US16940226

申请日：2020-07-27

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Wen-Kai Lin ,  Che-Hao Chang ,  Chi On Chui ,  Yung-Cheng Lu

IPC: H01L29/66 ,  H01L27/088 ,  H01L29/423 ,  H01L29/786 ,  H01L21/8234

Abstract: Improved inner spacers for semiconductor devices and methods of forming the same are disclosed. In an embodiment, a semiconductor device includes a substrate; a plurality of semiconductor channel structures over the substrate; a gate structure over the semiconductor channel structures, the gate structure extending between adjacent ones of the semiconductor channel structures; a source/drain region adjacent of the gate structure, the source/drain region contacting the semiconductor channel structures; and an inner spacer interposed between the source/drain region and the gate structure, the inner spacer including a first inner spacer layer contacting the gate structure and the source/drain region, the first inner spacer layer including silicon and nitrogen; and a second inner spacer layer contacting the first inner spacer layer and the source/drain region, the second inner spacer layer including silicon, oxygen, and nitrogen, the second inner spacer layer having a lower dielectric constant than the first inner spacer layer.