摘要:
A rolling mill drive apparatus for driving any rolls of a pair of work rolls, 2 to 4 intermediate rolls and 2 to 4 backup rolls comprises a drive roller without tooth, rotated by an electric motor, at least one driven roller without tooth, contacting with the drive roller, a load imparting device for imparting a contact load between the drive roller and the driven roller to rotate the driven roller with frictional force caused by the contact load, and a spindle connected to at least the driven roller of the drive roller and the driven roller and transmitting rotation of the driven roller to the rolls. A rolling mill uses the rolling mill drive apparatus. A rolling method is for rolling using the rolling mill.
摘要:
The work rolls of two sets of roller groups are held within one-piece metal chock in a rolling mill. A one-piece metal chock in which the driving side and operating side are separate then provides support at the upper part of the rolling material, with support similarly being provided at the lower part using another pair of single piece metal chocks. Two sets of roll groups can then be arranged close to each other, strip walking and strip curving can be prevented, and a rolling mill, rolling method and rolling installation that are easy to maintain and provide superior rolling efficiency can be provided.
摘要:
A gage control system for a rolling mill for compensating for variation in the thickness of rolled material due to variations in the rolling load or pressure. In the system, the roll eccentricity frequency produced by the eccentricity of the rolls is detected and utilized for softening the effective rigidity or stiffness of the mill, that is, weakening the apparent mill modulus by control means according to the frequency of roll eccentricity. To this end, a positive feed back path including an eccentricity control unit is provided in parallel with a feed back path of the rolling pressure signal of a gage control circuitry of the so-called BISRA system. The eccentricity control unit serves to detect the roll eccentricity on the basis of a correlation principle and compensate for or cancel the effects of the feed back of the rolling pressure upon the occurrence of the roll eccentricity.
摘要:
By rolling a slab with a thickness of 80 mm or less in a plant including a continuous casting machine and a hot strip rolling mill directly combined with each other, low-speed rolling can be achieved while suppressing a drop of the strip temperature and the occurrence of scales. After a slab 2 cast by a continuous casting machine 1 and being 80 mm or less thick is heated and descaled, it is rough-rolled into a bar with a thickness of 20 to 60 mm by a roughing mill 7 constructed as a 4H-twin mill. After being heated and descaled again, the bar is finish-rolled by finishing mills 19 to 21, each of which employs small-diameter work rolls having a diameter not larger than 500 mm, into a thin plate with a thickness in the range of 1.6 mm to 15 mm or a thick plate with a thickness in the range of 3 mm to 40 mm. The rolling speed on the delivery side of the finishing mills 19 to 21 is set to be as low as 350 m/minute or less with a result of small production scale, and the plant length is set to be not longer than 100 m with a result of small plant space.
摘要:
A mill including large-diameter work rolls which are directly driven is disposed in an upstream stage of a hot strip finish rolling mill train, and mills including small-diameter work rolls which are driven by back-up rolls or intermediate rolls are disposed in middle and downstream stages of the hot strip finish rolling mill train, so that a strip can be rolled with strong draft and at a low speed, whereby a small-scale production of hot strips on the order of million tons annual yield can be achieved with a compact structure of equipment.
摘要:
A lubricant is supplied from headers of lubricant supply units onto surfaces of back-up rolls at locations spaced from contact positions between a pair of work rolls and a pair of back-up rolls. The headers each include a lubricant spray nozzle for spraying the lubricant under a pressure not lower than 3 kg/cm.sup.2, a header cover for confining the lubricant sprayed from the lubricant spray nozzle, an oil return line for returning the surplus lubricant, and seal members made of flexible material such as rubber. The work rolls are provided with water wiping plates, and the back-up rolls are also provided with water wiping plates. In a work rolls crossing type mill thus arranged, water films of cooling water deposited on the roll surfaces are removed to prevent the cooling water from mixing into the lubricant. Even if the water films are not totally removed, it is possible to surely plate out the lubricant for reliably lubricating between the work rolls and the back-up rolls. Raw lubricant oil of the lubricant meets the following requirements; (a) the coefficient of friction between said work rolls and said back-up rolls is in the range of 0.04 to 0.1, (b) the viscosity is not larger than 80 Cst. at 40.degree. C., (c) mineral oil and synthetic ester not less than 5% are contained as base oil, (d) a fatty acid in the range of 0.03 to 0.5% is contained as an oiliness enhancer, (e) an extreme pressure additive not less than 0.1% is contained, and preferably, (f) a surface active agent not larger than 0.5% is contained as emulsifier.
摘要:
A trailing end of a preceding bar is arranged slantingly by an angle .theta. relative to a succeeding bar such that the lower edge of the leading end face of the succeeding bar is vertically shifted from the lower edge of the trailing end face of the preceding bar with the leading end face of the succeeding bar abutting against the trailing end face of the preceding bar. After that, the succeeding bar is vertically depressed by applying a predetermined force. Since the trailing end face is inclined by .theta. relative to the leading end face, the depression causes a relative slide between surfaces of both the end faces and, at the same time, a pressure P is also produced by the wedge effect, the pressure P causing a compression force and a plastic deformation between both the end faces. Oxide scales on the contact surfaces of both the end faces are peeled off due to the plastic deformation and the relative slide, so that the metal surfaces of the material are exposed to join the bars simultaneously in combination with the compression force and the plastic deformation caused by the pressure P. Thus, the bars are joined to each other in a short time for realization of continuous hot rolling.
摘要:
A work roll crossing type rolling mill has back-up rolls arranged in such a manner that their axes are not inclined in a horizontal plane. Work rolls are constructed in such a manner that their axes can be inclined in a horizontal plane relative to the backup rolls such that the axes of the work rolls cross the axes of the back-up rolls and such that the axes of the work rolls cross each other. A lubricant supply device is provided for supplying a lubricant between each work roll and each back-up roll combination to greatly reduce the thrust exerted to the work rolls, whereby the rolling mill is given an excellent ability of controlling the crown of the material to be rolled.
摘要:
The apparatus is formed by confronting wide side mold walls and confronting narrow side mold walls, The narrow side mold walls are composed of an electrically conductive refractory material and are directly heated. Each of the narrow side mold walls include an upper squeezed portion and a lower parallel portion, The upper squeezed portion has a surface in contact with the molten metal which converges in width along a casting direction. The lower parallel portion has surface in contact with the molten metal which is substantially uniform in width.
摘要:
The integrated manufacturing system is formed by the combination of a continuous casting apparatus and hot rolling mills. The continuous casting apparatus is formed by confronting wide side mold walls and confronting narrow side mold walls. The narrow side mold walls are composed of an electrically conductive refractory material and are directly heated. Each of the narrow side mold walls include an upper squeezed portion and a lower parallel portion. The upper squeezed portion has a surface in contact with the molten metal which converges in width along a casting direction. The lower parallel portion has a surface in contact with the molten metal which is substantially uniform in width.