公开(公告)号：US20180243818A1

公开(公告)日：2018-08-30

申请号：US15575432

申请日：2017-07-10

Applicant: NSK LTD.

Inventor： Nobuyuki HAGIWARA ,  Yasuhiro ISHIMORI ,  Hiroshi KATOU

IPC: B21K1/26 ,  B21D53/10 ,  B60B35/14 ,  F16C19/18 ,  F16C35/063

CPC classification number: B21K1/26 ,  B21D53/10 ,  B21J9/025 ,  B21K1/40 ,  B60B27/0031 ,  B60B27/0084 ,  B60B27/065 ,  B60B35/14 ,  F16C19/18 ,  F16C19/186 ,  F16C35/063 ,  F16C43/04 ,  F16C2226/52 ,  F16C2326/02

Abstract: Rotary forging for forming a hub-side face spline is started in a state in which a caulking section is made to come in contact with a flat surface section that is an inner end surface of an inner ring in an axial direction and a chamfer. In addition, a contact portion between an inner end surface of the caulking section in the axial direction and a processing surface of a roll at the beginning of the rotary forging overlaps a contact portion between the caulking section and the flat surface section and the chamfer of the inner ring in the axial direction.

公开(公告)号：US20180043417A1

公开(公告)日：2018-02-15

申请号：US15553425

申请日：2016-02-29

Applicant: NSK LTD.

Inventor： Nobuyuki HAGIWARA ,  Toshio NAKAMURA ,  Hiroshi KOYAMA ,  Isao SHINTOU ,  Kazuto KOBAYASHI

IPC: B21D53/10 ,  F16C43/04 ,  F16C19/18

CPC classification number: B21D53/10 ,  B21J9/025 ,  B21K1/30 ,  B21K1/40 ,  B21K1/765 ,  B60B27/00 ,  B60B27/0031 ,  B60B27/0084 ,  F16C19/186 ,  F16C43/04 ,  F16C2326/02 ,  F16D1/076 ,  F16D2003/22326

Abstract: A rotary press device (33) includes a restriction section (36) configured to restrict a motion of a roll (30) around a central axis of a roll (30) against movement of the roll (30) around a central axis of a hub main body (8) during rotary forging. In an example, the restriction section (36) has guide teeth (44) meshed with teeth formed on a processing surface of the roll (30).

公开(公告)号：US20160121439A1

公开(公告)日：2016-05-05

申请号：US14894073

申请日：2014-05-28

Applicant: MORI IRON WORKS CO., LTD. ,  NETUREN CO., LTD.

Inventor： Nobumoto ISHIKI ,  Ryosuke SUZUKI ,  Takanobu MORI ,  Hiroto FUJIMURA ,  Toru TANAKA

IPC: B23P15/14

CPC classification number: B23P15/14 ,  B21D53/28 ,  B21K1/30 ,  B21K1/40 ,  F16H55/06 ,  F16H2055/065

Abstract: A method of manufacturing a metal core for a resin gear is provided. The metal core has a boss portion into which a shaft is press-fitted and a ring portion to which an outer peripheral resin is joined. The method includes swaging a plate material having a center hole by pressing the plate material in an axial direction to form a swaged body, and forging the swaged body by pressing the swaged body in the axial direction under a higher pressure. The swaging includes deforming a portion around the center hole in the axial direction to form an inner circumferential swaged portion, and deforming an outer circumferential portion of the plate material in the same axial direction to form an outer circumferential swaged portion. The forging includes forming the inner circumferential swaged portion into the boss portion, and forming the outer circumferential swaged portion into the ring portion.

Abstract translation: 提供一种制造用于树脂齿轮的金属芯的方法。 金属芯具有凸台部分，轴被压配入凸台部分和外周树脂接合的环部分。 该方法包括通过沿轴向按压板材来模制具有中心孔的板材，以形成模锻体，并且通过在较高压力下沿着轴向按压模锻体来锻造模锻体。 型锻包括使轴心周围的中心孔部分变形，形成内周锻造部，使板材的外周部在同一轴向上变形，形成外周锻造部。 锻造包括将内周锻造部分形成到凸台部分中，并且将外周锻造部分形成为环部。

公开(公告)号：US08402661B2

公开(公告)日：2013-03-26

申请号：US11239314

申请日：2005-09-30

Applicant: Kazuto Kobayashi ,  Kiyoshi Ootuka ,  Yuu Yasuda

Inventor： Kazuto Kobayashi ,  Kiyoshi Ootuka ,  Yuu Yasuda

IPC: B21D53/10

CPC classification number: B21J5/02 ,  B21K1/40 ,  B60B27/00 ,  B60B27/0005 ,  B60B27/0084 ,  B60B27/0094 ,  F16C19/186 ,  F16C33/64 ,  F16C2326/02 ,  Y10T29/49533 ,  Y10T29/49689 ,  Y10T74/20696

Abstract: A raceway member 6 of a wheel support hub unit, having wheel or vehicle body fixing portions 7 extending radially outward from a solid or hollow shaft portion, and a wheel or vehicle body positioning cylindrical portion 9 extending concentrically with the shaft portion, the fixing portion 7 being formed by the cold side extrusion so that the fixing portion is integral with the shaft portion 5.

Abstract translation: 车轮支撑轮毂单元的滚道部件6具有从固体或中空轴部分径向向外延伸的车轮或车体固定部分7，以及与轴部分同心地延伸的轮或车体定位圆筒部分9，固定部分 7通过冷侧挤出形成，使得固定部分与轴部分5成一体。

公开(公告)号：US08302309B2

公开(公告)日：2012-11-06

申请号：US11989106

申请日：2006-07-10

Applicant: Isao Hirai ,  Kohei Yoshino ,  Takayasu Takubo ,  Kazuhiko Yoshida ,  Kazukuni Hase ,  Hideto Kimura ,  Kiyoshi Uwai ,  Takaaki Toyooka

Inventor： Isao Hirai ,  Kohei Yoshino ,  Takayasu Takubo ,  Kazuhiko Yoshida ,  Kazukuni Hase ,  Hideto Kimura ,  Kiyoshi Uwai ,  Takaaki Toyooka

IPC: B23P17/00

CPC classification number: F16C33/62 ,  B21K1/40 ,  B60B27/00 ,  C21D1/02 ,  C21D1/19 ,  C21D9/40 ,  C21D2221/00 ,  F16C33/64 ,  F16C2326/02 ,  Y10T29/49492 ,  Y10T29/49496 ,  Y10T29/49497 ,  Y10T29/49643 ,  Y10T29/49657 ,  Y10T29/497

Abstract: A method is directed to a production of a bearing device for a wheel including an inner member and an outer member rotatable relative to each other through a plurality of rolling elements, in which a component part forming one of the inner member and the outer member is a hot forged product. In the practice of this method, during or at the end of a hot forging step for hot forging the component part, a portion of the component part is cooled by spraying a coolant or by controlling an atmospheric temperature, to thereby render a matrix of the component part to represent a standard structure and render a surface portion of the component part to represent a non-standard structure.

Abstract translation: 一种方法涉及一种用于车轮的轴承装置的制造，所述车轮的轴承装置包括通过多个滚动元件相对于彼此可旋转的内部构件和外部构件，其中形成内部构件和外部构件中的一个的构成部件是 热锻产品。 在该方法的实践中，在热锻造部件的热锻造步骤期间或结束时，通过喷射冷却剂或通过控制大气温度来冷却部件的一部分，由此使得 组件部分以表示标准结构并且使部件的表面部分表示非标准结构。

公开(公告)号：US20120227459A1

公开(公告)日：2012-09-13

申请号：US13401124

申请日：2012-02-21

Applicant: Motonori NAKAO

Inventor： Motonori NAKAO

IPC: B21K1/12 ,  B21J5/02

CPC classification number: B21J9/025 ,  B21J5/02 ,  B21K1/40 ,  B21K23/04 ,  B21K25/00 ,  B60B27/00 ,  B60B27/0084 ,  B60B2310/208 ,  F16C19/186 ,  F16C33/64 ,  F16C2326/02

Abstract: According to a method of manufacturing a flanged shaft member having a plurality of flanges used to fasten the shaft member to a wheel, when the flanges are formed on a part between a shaft portion and a fitting shaft portion through lateral extrusion while a forged recess is formed at a center of an end surface of the fitting shaft portion with the use of a forging die apparatus for cold forging, each flange is formed so as to be curved in a direction opposite to a direction, in which the flange warps due to springback caused after the lateral extrusion, by an amount corresponding to an amount of warpage due to the springback.

Abstract translation: 根据制造具有多个用于将轴构件固定在车轮上的凸缘的凸缘轴构件的方法，当凸缘通过侧向挤压形成在轴部与配合轴部分之间的部分上时，锻造凹槽 通过使用用于冷锻的锻造模具装置形成在装配轴部的端面的中心处，每个凸缘形成为沿与凸缘由于回弹而翘曲的方向相反的方向弯曲 在横向挤出之后产生相当于由回弹引起的翘曲量的量。

公开(公告)号：US20100210369A1

公开(公告)日：2010-08-19

申请号：US12704279

申请日：2010-02-11

Applicant: Yoshinori Masuda ,  Tatsuya Yokota ,  Nobuyuki Seo ,  Takanobu Murakami ,  Tsuyoshi Okumura ,  Yoshito Takada

Inventor： Yoshinori Masuda ,  Tatsuya Yokota ,  Nobuyuki Seo ,  Takanobu Murakami ,  Tsuyoshi Okumura ,  Yoshito Takada

IPC: F16C3/02 ,  B21D22/26 ,  B21J5/06

CPC classification number: B21K1/12 ,  B21K1/40 ,  B60B27/00 ,  F16C33/64 ,  F16C2240/60 ,  F16C2326/02

Abstract: A wheel bearing device of the invention includes a flanged shaft member that includes a shaft portion to which a rolling bearing is assembled, a fitting shaft portion that is formed on one end side of the shaft portion and that is fitted to a center hole of a wheel, and a plurality of flange portions that extend radially outward on an outer peripheral surface located between the shaft portion and the fitting shaft portion and each of which has a bolt hole in which a hub bolt for fastening the wheel is arranged. Each flange portion is formed by side extrusion when a forged recess is formed at a center of an end surface of the fitting shaft portion by cold forging.

Abstract translation: 本发明的车轮轴承装置包括：凸缘轴构件，其包括轴组件的滚动轴承的轴部，形成在所述轴部的一端侧并且嵌合于所述轴部的中心孔的嵌合轴部; 轮和多个凸缘部，其在位于所述轴部和所述嵌合轴部之间的外周面上径向向外延伸，并且每个所述凸缘部具有螺栓孔，所述螺栓孔配置有用于紧固所述车轮的轮毂螺栓。 当通过冷锻在配合轴部的端面的中心形成锻造凹部时，通过侧挤压形成每个凸缘部。

公开(公告)号：US20090263065A1

公开(公告)日：2009-10-22

申请号：US12376716

申请日：2007-08-07

Applicant: Kazuto Kobayashi ,  Yuu Yasuda ,  Kiyoshi Ootsuka ,  Masato Nagano ,  Kenichi Nagai ,  Tatsuo Wakabayashi

Inventor： Kazuto Kobayashi ,  Yuu Yasuda ,  Kiyoshi Ootsuka ,  Masato Nagano ,  Kenichi Nagai ,  Tatsuo Wakabayashi

IPC: F16C33/58 ,  B21K1/04

CPC classification number: B60B27/00 ,  B21K1/12 ,  B21K1/40 ,  B21K1/762 ,  B21K23/00 ,  F16C19/185 ,  F16C19/186 ,  F16C19/386 ,  F16C33/64 ,  F16C35/073 ,  F16C2326/02 ,  Y10T29/49689

Abstract: There is provided a bearing unit including one raceway ring 2 which is mounted on a vehicle body, the other raceway ring 4 which is disposed to face the one raceway ring 2 and is mounted on a wheel, and a plurality of rolling elements 6, 8 which are built in rollably between an outer ring raceway 2s and an inner ring raceway 4s which are formed continuously on facing surfaces of both the raceway rings 2, 4, respectively, along a circumferential direction, at least either of the raceway rings 2, 4 having a connecting flange 12a or a mounting flange 12a at which the raceway ring is mounted on the vehicle body or the wheel, wherein both the raceway rings 2, 4 are formed entirely through cold forging with no machining given to a surface of the flange 2a, 12a, while a quenching and tempering treatment by electromagnetic induction and grinding are given to at least the outer ring raceway 2s and the outer ring raceway 4s.

Abstract translation: 提供了一种轴承单元，其包括一个安装在车体上的滚道环2，另一个滚道环4设置成面对一个滚道环2并安装在车轮上，以及多个滚动元件6,8 它们可滚动地设置在外圈滚道2s和内圈滚道4之间，内圈滚道4s分别沿着圆周方向连续地形成在两个滚道环2,4的相对表面上，至少一个滚道环2,4 具有连接凸缘12a或安装凸缘12a，滚道环安装在车身或车轮上，其中两个滚道环2,4完全通过冷锻而形成，而不对凸缘2a的表面进行加工 12a，同时通过电磁感应和研磨进行淬火回火处理，至少给予外圈滚道2s和外圈滚道4s。

公开(公告)号：US07588834B2

公开(公告)日：2009-09-15

申请号：US11705165

申请日：2007-02-09

Applicant: Jason J. Lowe

Inventor： Jason J. Lowe

IPC: B60B27/00

CPC classification number: B21J5/00 ,  B21J5/02 ,  B21K1/40 ,  Y10T428/12229 ,  Y10T428/12264

Abstract: A method of manufacturing an irregularly shaped forging includes heating a billet to a predetermined temperature, placing the heated billet within the cavity of a die, advancing a punch into the cavity to begin to disperse the material into a plurality of radially extending extremities of the cavity and continuing to advance the punch into the die to force a portion of the material to enter predetermined clearance zones between the punch and the die to form an irregularly shaped forging having a plurality of axially extending flash portions.

Abstract translation: 制造不规则形状的锻造的方法包括将坯料加热到预定温度，将加热的坯料放置在模具的腔内，将冲头推进到空腔中以开始将材料分散到腔的多个径向延伸的末端 并且继续推进冲模进入模具以迫使材料的一部分进入冲头和模具之间的预定间隙区域，以形成具有多个轴向延伸的闪蒸部分的不规则形状的锻造。

公开(公告)号：US20060248938A1

公开(公告)日：2006-11-09

申请号：US11124533

申请日：2005-05-05

Applicant: Jason Lowe

Inventor： Jason Lowe

IPC: B21J5/02

CPC classification number: B21J5/00 ,  B21J5/02 ,  B21K1/40 ,  Y10T428/12229 ,  Y10T428/12264

Abstract: A method of manufacturing an irregularly shaped forging includes heating a billet to a predetermined temperature, placing the heated billet within the cavity of a die, advancing a punch into the cavity to begin to disperse the material into a plurality of radially extending extremities of the cavity and continuing to advance the punch into the die to force a portion of the material to enter predetermined clearance zones between the punch and the die to form an irregularly shaped forging having a plurality of axially extending flash portions.

Abstract translation: 制造不规则形状的锻造的方法包括将坯料加热到预定温度，将加热的坯料放置在模具的腔内，将冲头推进到空腔中以开始将材料分散到腔的多个径向延伸的末端 并且继续推进冲模进入模具以迫使材料的一部分进入冲头和模具之间的预定间隙区域，以形成具有多个轴向延伸的闪蒸部分的不规则形状的锻造。