摘要:
A method of manufacturing a suspension coil spring includes forming first shot peening indentations on a surface of a wire by projecting first shots toward the wire and forming a compressive residual stress portion to which a compressive residual stress is imparted from the surface of the wire to a first depth, and projecting ball shots as second shots toward a lower end turn portion by an ultrasonic apparatus. A size of each ball shot is larger than a size of each first shot. The method includes forming second shot peening indentations on a surface of the lower end turn portion, and a deep residual stress portion in the lower end turn portion, a compressive residual stress of the deep residual stress portion imparted from the surface of the wire to a second depth that is deeper than the first depth.
摘要:
The invention provides a production method for stabilizers which produces with high productivity in a compact production line, without tempering. The production method for stabilizers of the invention includes: forming a steel bar material containing at least C: 0.15 wt % to 0.39 wt %, Mn, B and Fe into a product shape by bending; and quenching the bent steel bar material in a medium having a heat transfer coefficient higher than or close to that of water.
摘要:
The coil spring includes steel wire material containing 0.45 to 0.80 weight % of C, 0.15 to 2.50 weight % of Si, 0.3 to 1.0 weight % of Mn and iron and inevitable impurities as the remainder, and having a circle equivalent diameter of 2.5 mm to 10 mm, in which internal hardness at a freely selected cross section of the wire material is in a range of 570 to 700 Hv, C-condensed layer which exceeds average concentration of C contained in the steel wire material exists at surface layer part, and in an approximate maximum principal stress direction generated when a compressive load is loaded on spring of inner diameter side of the coil spring of the wire material, unloaded compressive residual stress at a depth of 0.2 mm and 0.4 min from surface of the wire material is not less than 200 MPa and not less than 60 MPa, respectively.
摘要:
Provided is a spring steel that contains 0.15-0.40% carbon, 1-3.5% silicon, 0.20-2.0% manganese, 0.05-1.20% chromium, at most 0.030% phosphorus, at most 0.02% sulfur, and at least one of the following: 0.005-0.10% titanium, 0.005-0.05% niobium, and at most 0.25% vanadium. The remainder of said spring steel comprises iron and unavoidable impurities. The carbon equivalent (Ceq1) of the provided spring steel, as calculated by formula (1), is at most 0.55. Ceq1=[C]+0.108×[Si]−0.067×[Mn]+0.024×[Cr]−0.05×[Ni]+0.074×[V] (1) (In the formula (1), each symbol in brackets represents the content (mass %) of the corresponding element.)
摘要:
A high tensile strength steel wire having as steel composition: a carbon content ranging from 0.20 weight percent to 1.00 weight percent, e.g. from 0.3 weight percent to 0.85 weight percent, e.g. from 0.4 weight percent to 0.7 weight percent, e.g. from 0.5 weight percent to 0.6 weight percent, a silicon content ranging from 0.05 weight percent to 2.0 weight percent, e.g. from 0.2 weight percent to 1.8 weight percent, e.g. from 1.2 weight percent to 1.6 weight percent, a manganese content ranging from 0.40 weight percent to 1.0 weight percent, e.g. from 0.5 weight percent to 0.9 weight percent, a chromium content ranging from 0.0 weight percent to 1.0 weight percent, e.g. from 0.5 weight percent to 0.8 weight percent, a sulfur and phosphor content being individually limited to 0.05 weight percent, e.g. limited to 0.025 weight percent, contents of nickel, vanadium, aluminum, copper or other micro-alloying elements all being individually limited to 0.5 weight percent, e.g. limited to 0.2 weight percent, e.g. limited to 0.08 weight percent, the remainder being iron, said steel wire having martensitic structure, wherein at least 10 volume percent of martensite are oriented.
摘要:
A spring with superior fatigue resistance is provided by decreasing the material cost while simplifying the production process. Disclosed is a spring including: a composition consisting of, by mass %, 0.5 to 0.7% of C, 1.0 to 2.0% of Si, 0.1 to 1.0% of Mn, 0.1 to 1.0% of Cr, not more than 0.035% of P, not more than 0.035% of S, and the balance of Fe and impurities; a structure including not less than 95% of tempered martensitic structure; a compressive residual stress layer formed to a depth of 0.35 mm to D/4, in which D (mm) is a diameter; the compressive residual stress layer having maximum compressive residual stress of 800 to 2000 MPa; a center portion with Vickers hardness of 550 to 700 HV; and a high hardness layer with greater hardness than the center portion.
摘要:
The present invention relates to a high-strength spring steel having excellent wire-rod rolling properties, consisting essentially of, in terms of mass %: C: 0.40% to 0.65%; Si: 1.20% to 2.80%; Mn: 0.30% to 1.20%; P: 0.020% or less; S: 0.020% or less; Cu: 0.40% or less; Ni: 0.80% or less; Cr: 0.70% or less; Ti: 0.060% to 0.140%; Al: 0.10% or less; N: 0.010% or less; and O: 0.0015% or less, and optionally: B: 0.0005% to 0.0050%, with the remainder being Fe and inevitable impurities, in which the contents in terms of mass % of the specified chemical components satisfy the following Expressions (1) to (3): X1=0.14×[Si]−0.11×[Mn]−0.05×[Cu]−0.11×[Ni]−0.03×[Cr]+0.02≦0.2 Expression (1) X2=(α−500)/β≧3.0 Expression (2) α=912−231×[C]+32×[Si]−20×[Mn]−40×[Cu]−18×[Ni]−15×[Cr] β=10̂(0.322−0.538×[C]+0.018×[Si]+1.294×[Mn]+0.693×[Cu]+0.609×[Ni]+0.847×[Cr]) X3=31×[C]+2.3×[Si]+2.3×[Mn]+1.25×[Cu]+2.68×[Ni]+3.57×[Cr]−6×[Ti]≧24.0 Expression (3).
摘要:
A spring consists of, by weight %, 0.27 to 0.48% of C, 0.01 to 2.2% of Si, 0.30 to 1.0% of Mn, not more than 0.035% of P, not more than 0.035% of S, and the balance of Fe and inevitable impurities. The spring has a nitrogen compound layer and a carbon compound layer at the surface at a total thickness of not more than 2 μm. The spring has a center portion with hardness of 500 to 700 HV in a cross section and has a compressive residual stress layer at a surface layer. The compressive residual stress layer has a thickness of 0.30 mm to D/4, in which D (mm) is a circle-equivalent diameter of the cross section, and has maximum compressive residual stress of 1400 to 2000 MPa.
摘要:
A spring has a Rockwell hardness of HRC 53 to HRC 56 and a dislocation density ρ (cm−2) that satisfies the formula ρ≧1.4×1011×H−6.7×1012 in the Rockwell hardness range of HRC 53 to HRC 56, in which H is the Rockwell hardness. The spring also has a prior austenite grain size number of 10 or higher.
摘要:
A high strength spring steel suppresses ferrite decarburization in a surface layer of a predetermined wire rod manufactured by hot rolling therefrom and possesses excellent decarburization resistance, as compared to conventional high strength spring steel, by optimizing the amount of C, Si, Mn, Cr, Mo and Sb to be added. The spring steel contains, under a certain relationship: 0.35 mass %≦C≦0.45 mass %; 1.75 mass %≦Si≦2.40 mass %; 0.1 mass %≦Mn≦1.0 mass %; 0.01 mass %≦Cr