SPACERLESS SOURCE CONTACT LAYER REPLACEMENT PROCESS AND THREE-DIMENSIONAL MEMORY DEVICE FORMED BY THE PROCESS

    公开(公告)号:US20210408035A1

    公开(公告)日:2021-12-30

    申请号:US17038870

    申请日:2020-09-30

    Abstract: A lower source-level dielectric etch-stop layer, a source-level sacrificial layer, and an upper source-level dielectric etch-stop layer are formed over a substrate. An alternating stack of insulating layers and sacrificial material layers is formed thereabove. Memory stack structures are formed through the alternating stack. Backside openings are formed through the alternating stack and into the in-process source-level material layers such that tapered surfaces are formed through the upper source-level dielectric etch-stop layer. A source cavity is formed by removing the source-level sacrificial layer, and a continuous source contact layer is formed in the source cavity and in peripheral portions of the backside openings. Portions of the continuous source contact layer overlying the tapered surfaces are removed by performing an isotropic etch process. Remaining portions of the continuous source contact layer comprise a source contact layer. The sacrificial material layers are replaced with electrically conductive layers.

    THREE-DIMENSIONAL MEMORY DEVICE WITH REDUCED ETCH DAMAGE TO MEMORY FILMS AND METHODS OF MAKING THE SAME

    公开(公告)号:US20200006373A1

    公开(公告)日:2020-01-02

    申请号:US16019677

    申请日:2018-06-27

    Abstract: A first memory film and a sacrificial fill structure are formed within each first-tier memory opening through a first alternating stack of first insulating layers and first spacer material layers. A second alternating stack of second insulating layers and second spacer material layers is formed over the first alternating stack, and a second-tier memory opening is formed over each sacrificial fill structure. A second memory film is formed in each upper opening, and the sacrificial fill structures are removed from underneath the second-tier memory openings to form memory openings. A semiconductor channel is formed on each vertically neighboring pair of a first memory film and a second memory film as a continuous layer. The first memory film is protected by the sacrificial fill structure during formation of the second-tier memory openings.

    THREE-DIMENSIONAL MEMORY DEVICE WITH DIELECTRIC FINS IN STAIRCASE REGION AND METHODS OF MAKING THEREOF

    公开(公告)号:US20240196610A1

    公开(公告)日:2024-06-13

    申请号:US18350595

    申请日:2023-07-11

    CPC classification number: H10B43/27 H10B41/27

    Abstract: A memory device is formed by forming an alternating stack of insulating layers and sacrificial material layers over a substrate, forming memory openings through the alternating stack, forming memory opening fill structures in the memory openings, forming an access trench through a portion of the alternating stack forming an access trench fill structure in the access cavity, and iteratively performing multiple instances of a unit processing sequence. Each instance of the unit processing sequence includes a vertical recess etch step that vertically recesses the access trench fill structure and an isotropic etch step that isotropically recesses the sacrificial material layers. A finned access cavity is formed after the multiple instances of the unit processing sequence. A finned dielectric support structure is formed in the finned access cavity, and the sacrificial material layers are replaced with electrically conductive layers.

    THREE-DIMENSIONAL MEMORY DEVICE WITH ELECTRICALLY ISOLATED SUPPORT PILLAR STRUCTURES AND METHOD OF MAKING THEREOF

    公开(公告)号:US20180130812A1

    公开(公告)日:2018-05-10

    申请号:US15347101

    申请日:2016-11-09

    Abstract: A first tier structure including a first alternating stack of first insulating layers and first sacrificial material layers is formed over a substrate. First support openings and first memory openings are formed through the first tier structure. A dielectric material portion providing electrical isolation from the substrate is formed in each first memory openings. A second tier structure including a second alternating stack of second insulating layers and second sacrificial material layers is formed the first tier structure. Second support openings and second memory openings are formed through the second tier structure above the first support openings and the first memory openings. Memory stack structures are formed in inter-tier openings formed by adjoining the first and second memory openings. The dielectric material portions provide electrical isolation between the substrate and the vertical semiconductor layers formed within support pillar structures to prevent or reduce electrical shorts to the substrate through the support pillar structures.

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