Abstract:
A method and resultant article are provided which optimize the adhesion of resin to the glass fibers in fiberglass cloth impregnated with a resin and also optimize the adhesion of the impregnated resin to metal sheets laminated to the resin-impregnated cloth. The fiberglass is treated in two or more passes. On the first pass, the fiberglass is impregnated with a first resin which is optimized for adherence to glass fibers and the coated resin is partially cured. In a last pass, the fiberglass is impregnated with a second resin, which is different from said first resin, and is optimized for bonding to metal. The second resin is then partially cured. The first and second resins are selected such that they form a bond with each other when cured.
Abstract:
As a method for producing a tile carpet having a a lining layer, there is provided a means for obtaining a tile carpet superior in the uniformity of thickness and adhesion of the lining layer and also superior in all of standing stability, shape and dimensional stability and durability, in high applicability of a sealing material in carpet cloth and a lining material and that in high production efficiency. The method of the present invention for producing such tile carpet comprises applying a heat-melted, amorphous olefin polymer composition (11) onto a travelling endless belt (3), then laminating onto this coating surface a carpet cloth (1) which has been sealed beforehand with an amorphous olefin polymer composition (7), to obtain an integral laminate, thereafter cooling the laminate forcibly using a cooling plate (14), separating the laminate from the endless belt (3) and cutting it into a tile shape.
Abstract:
A novel carpet and fabric carpet backing are disclosed which include a guide for orienting the carpet with respect to machine direction. The carpet comprises a face portion and a fabric backing with an exposed surface visible from the back side of the carpet. The fabric carpet backing includes a plurality of linear patterns visible from the exposed surface running generally parallel to each other and generally parallel to the same edge of the carpet and running the length of the carpet. Each of these linear patterns includes at least a first and second linear sub-pattern running the length of the pattern. The first and second sub-patterns are visually distinct from one another and are disposed in the same position relative to the other and relative to the edge of the carpet in each of the linear patterns. As a result, a guide is provided by these linear patterns for orienting the carpet with respect to machine direction and left/right, even if the carpet is cut on a line between any two linear patterns. Preferably, the linear patterns are made by weaving yarns of two different colors into the backing in the machine direction.
Abstract:
Tile segments in desired shapes are out with great precision utilizing a computer-controlled laser and assembled on a previously prepared secondary backing with a sheet of hot melt adhesive material interposed between the assembly of segments and the secondary backing. The hot melt adhesive is then heated to fuse the assembly together while its components are securely held in their desired positions.
Abstract:
A floor covering, such as a carpet or carpet tile, which comprises a primary backing sheet having a fibrous face wear surface and back surface and first and second backing layers and with a low density, resilient, non-elastomeric, closed cell polymeric foam layer, such as a thermoset, cross-linked polyethylene foam layer, positioned between and bonded to the first and second backing layers, optionally with a secondary backing layer bonded to the secondary bitumen backing layer. A method of producing a floor covering, such as a carpet tile, which comprises providing a primary backing sheet having a fibrous face wear surface and a back surface and bonding a first bitumen backing layer onto the primary backing sheet, bonding a low density, thermoset, polymeric foam layer to the first bitumen backing layer through a glass tissue to protect the polymeric foam layer and stabilize the composite, and bonding a second bitumen backing layer onto the polymeric foam layer. The second bitumen layer being beyond to a non-woven base wets through a glass tissue to protect the subfloor and stabilize the composite.
Abstract:
A carpet tile of improved dimensional stability having a hot melt composition backing layer and which has a secondary backing of a glass fiber tissue sheet material directly adjacent to a non-woven fibrous sheet material, such as a polypropylene sheet material. The backing layer penetrates the glass fiber tissue sheet material and partially penetrates and bonds the fibrous sheet material which forms the exterior surface of the secondary backing. The method of producing the carpet tile includes forcing the liquid, hot melt composition into the secondary backing sheet employing a roll-over-roll applicator.
Abstract:
A warp resistant tile and method for preparation thereof in which a primary facing layer is secured to a tile backing layer which comprises a laminate having(A) a characterizing layer of predetermined weight, bulk, and strength, this layer and being complementary to the primary facing, and to(B) a thin flexible base layer.
Abstract:
An improved carpet product includes a pile fabric layer and a stabilizing layer adhered to the back of the pile fabric layer to provide dimensional stability against concentrated stresses exerted against the upper surface of the carpet. A balancing layer disposed below the stabilizing layer has thermal response and moisture absorption characteristics selected for compatibility with the pile fabric layer. When the carpet product is exposed to temperature extremes or changes in ambient humidity, stresses exerted by the expansion or contraction of the pile fabric layer create a bending moment around the stabilizing layer. However, the balancing layer creates comparable stresses on the lower side of the stabilizing layer and exerts an equal-but-opposite bending moment which balances the moment exerted by the pile fabric layer. The resulting carpet product exhibits enhanced flatness and floor hugging characteristics when subjected to temperature extremes or changes in the ambient humidity.
Abstract:
A carpet tile and method of production wherein the carpet tile comprises a carpet tile having a fibrous face, such as a tufted face, and a fibrous back surface secured to a primary backing and comprising three separate hot melt coating composition layers and a secondary backing on the back surface of the carpet tile. The carpet tile is produced by coating a thick backing layer of a rubber-modified bitumen coating composition onto a secondary backing sheet material and separately coating a first precoat layer comprising a hot melt petroleum resin or bitumen and a second layer comprising a hot melt bitumen composition containing a flexible vinyl adhesive resin, like ethylene vinyl acetate, onto a fibrous back surface of a carpet material having a primary backing sheet containing a fibrous face wear surface and laminating the surface of the second layer to the surface of the backing layer to provide a carpet tile having dimensional stability, good lay flat characteristics and capable of production by an in-line production method.