Abstract:
A tufted carpet is made by tufting yarn through a primary backing including a first backing layer and a second backing layer. The first backing layer is formed of a woven, non-woven or plastic sheet material, or a composite of a woven or non-woven material and a plastic sheet material. The second backing layer comprises a leno weave, open weave, plastic net or plastic sheet material. The first backing layer and the second backing layer are arranged so that the first backing layer forms a first side of the primary backing and the second backing layer forms an opposite side of the primary backing. The tufts of yarn that are sewn through the primary backing are exposed on the first side of the primary backing for forming face yams, and also form a plurality of back stitches on the opposite side of the primary backing. At least a major portion of the back stitches secure the first backing layer to the second backing layer.
Abstract:
A floor covering includes a primary backing having yarns tufted through the primary backing forming wear surface portions comprised of the back stitches of the tufted yarns in conjunction with non-tufted areas of the primary backing, also forming exposed wear surfaces. Both exposed wear surfaces portions form an aesthetic design pattern whereby a low, dense broadloom or modular carpet is provided at reduced materials and costs. Preferably, the primary backing is comprised of a woven polypropylene and a secondary backing is provided with the cut or loop yarns on the back side of the primary backing being fixed in place by a resin. A secondary backing formed of a composition of EVA, calcium carbonate and resin, overlaid by a woven scrim, is provided. The secondary backing may be formed of a needle-bonded synthetic fiber. Additionally, the primary backing may be formed of a non-woven material such as nylon and polyester.
Abstract:
A tufted carpet is made by tufting yarn through a primary backing of at least two layers, including a first backing layer and a second backing layer. The first backing layer is formed of a woven material, a non-woven material, or a composite of a woven or non-woven material and a plastic sheet material. The second backing layer is formed of a woven material of ribbons of polypropylene, polyethylene or combinations of polypropylene and polyethylene, a woven fiber glass material, a leno weave material, an open weave material, a plastic net or a plastic sheet material. A plurality of tufts of yarn that are sewn through the primary backing are exposed on one side of the primary backing for forming face yarns, and also form a plurality of back stitches on the opposite side of the primary backing. At least a major portion of the back stitches secure each layer of the primary backing to each other layer.
Abstract:
An improved, washable track control mat made of varied denier fibers and method of making the same. The mat is made by first making yarn made of fine and coarse denier fibers. The fibers are twisted together. More than one yarn may be twisted together. The yarn or yarns may be heat treated. The yarn or yarns are then fed into a tufting machine where tufts of varied denier fibers are held within a substrate. The tufts are bonded to the substrate by a backing, preferably rubber.
Abstract:
A variety of embodiments of layered and laminated fabric systems, each, preferably, including a puncture-resistant layer are disclosed. The puncture-resistant layer(s) of the layered systems can, in some embodiments, comprise or consist essentially of high tenacity fibers having a tensile breaking strength of at least about 10 g/Denier. The puncture-resistant layer(s) can be combined with one or more additional layers providing one or more desirable attributes of an article of apparel for use in, for example, rugged outerwear (e.g., dyeability, printability, soft hand, breatheability, abrasion resistance, etc.). The puncture-resistant layers can comprise fabrics or non fabrics and, when comprising a fabric, can comprise a woven or non-woven fabric (e.g., felts and knitted fabrics). In some embodiments, puncture-resistant layers of the multi-layer constructions and systems can comprise intimate blend fabrics comprising two or more different fiber types and/or high cover factor, small fill yarn fabrics or, in other embodiments, can comprise one or more conventionally constructed puncture-resistant layer(s).
Abstract:
A discrete superabsorbent layer is adhered to the lower surface of a fibrous absorbent structure using a water-based polymeric binder is disclosed. The advantages are that a superabsorbent roll good can be prepared for later conversion into disposable absorbent products. The use of the water-based polymeric binder prevents particles of superabsorbent from becoming dislodged from the structure during handling and processing.
Abstract:
A floor covering article comprises a decorative fabric layer, pile yarns forming a decorative pile surface projecting from and partially covering the upper surface of the decorative fabric layer, and means for securing the pile yarns to the decorative fabric layer. The decorative pile surface covers between about 5% to about 95% of the upper surface of the decorative fabric layer so that the decorative fabric is clearly visible when the floor covering article is in planar orientation. The overall effect of the floor covering article, including the decorative fabric and the decorative pile surface, is decorative.
Abstract:
A lightweight, high-strength composite fabric suitable for use in carpet backing, roofing and membranes and other products which employ rugged fabrics. The composite fabric comprises a layer of nonwoven material disposed between a layer of low shrinkage warp strands and a layer of low shrinkage weft strands. The layers are stitched or knitted together and the resultant fabric may be coated with a resin or sizing to prevent slippage between the several layers of the fabric and impart a measure of stiffness to the fabric. The fabric may be manufactured in sheet or, more preferably, roll form and may be coated with materials suitable for desired end applications, e.g., bituminous material whereby the fabric may function as a ready-to-use roofing membrane or other high-strength fabric product.
Abstract:
A carpet product comprises a backing material and a face yarn, wherein the face yarn comprises synthetic carpet fibers and synthetic fibers having high moisture transport properties. Preferred face yarns are composed of a combination yarn comprising the synthetic carpet fibers commingled with the synthetic fibers having moisture transport properties. The carpet products have a texture and feel approximating that of conventional synthetic fiber facings, yet effectively transport moisture so that the carpets feel drier upon exposure to moisture.
Abstract:
A carpet having a pile layer, a support layer and a rear coating. The carpet has an intermediate layer formed from a mat comprising fibrous parts made predominantly of plastic which are in part thermoplastic and of low-melting point fibers and in part higher-melting point fibers, and melted regions providing coherence of both of the fibers, the melted regions being formed of partly melted regions of the low-melt-ing point thermoplastic fibers.