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公开(公告)号：US10370292B2
公开(公告)日：2019-08-06
申请号：US15725889
申请日：2017-10-05
Applicant: GENERAL ELECTRIC COMPANY
Inventor： Daniel Gene Dunn , James Anthony Ruud , Pierre-Andre Bui , Gregory Scot Corman , James Scott Vartuli
Abstract: The present application provides methods and apparatus for processing ceramic fibers for the manufacture of ceramic matrix composites (CMCs). One method may include providing at least one frame including a planar array of unidirectional ceramic fibers extending across a void thereof. The method may further include depositing a coating on the ceramic fibers of the at least one frame via a chemical vapor deposition (CVD) process. The method may also include impregnating the coated ceramic fibers with a slurry including a ceramic matrix precursor composition to form at least one CMC prepreg, such as a prepreg tape. The ceramic fibers may be substantially SiC fibers, for example.
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公开(公告)号：US09816392B2
公开(公告)日：2017-11-14
申请号：US13860044
申请日：2013-04-10
Applicant: GENERAL ELECTRIC COMPANY
Inventor： Padmaja Parakala , Surinder Singh Pabla , Joshua Lee Margolies , James Anthony Ruud , Krishnamurthy Anand , Jon Conrad Schaeffer
IPC: F01D25/00 , C23C4/08 , C23C4/10 , C23C28/00 , C04B35/486 , C04B35/50 , C23C4/02 , C23C4/11 , C23C4/134 , F01D5/28
CPC classification number: F01D25/005 , C04B35/486 , C04B35/50 , C04B2235/3224 , C04B2235/3225 , C04B2235/3227 , C04B2235/3244 , C04B2235/96 , C04B2235/9607 , C23C4/02 , C23C4/11 , C23C4/134 , C23C28/3215 , C23C28/3455 , F01D5/288 , Y10T428/24471 , Y10T428/24942 , Y10T428/31678
Abstract: A method for fabricating thermal barrier coatings. The thermal barrier coatings are produced with a fine grain size by reverse co-precipitation of fine powders. The powders are then sprayed by a solution plasma spray that partially melts the fine powders while producing a fine grain size with dense vertical cracking. The coatings comprise at least one of 45%-65% Yb2O3 the balance zirconia (zirconium oxide), Yb/Y/Hf/Ta the balance zirconia (zirconium oxide) and 2.3-7.8% La, 1.4-5.1% Y and the balance zirconia (zirconium oxide) and are characterized by a thermal conductivity that is about 25-50% lower than that of thermal barrier coatings comprising YSZ. The thermal barrier coatings also are characterized by at least one of excellent erosion resistance, fracture toughness and abrasion resistance.
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公开(公告)号：US20190106779A1
公开(公告)日：2019-04-11
申请号：US15729181
申请日：2017-10-10
Applicant: General Electric Company
Inventor： Andrew Joseph Detor , Richard DiDomizio , James Anthony Ruud , Soumya Nag
CPC classification number: C23C4/08 , B23K35/308 , B32B15/01 , B32B15/013 , B32B15/015 , C09D1/00 , C09D5/00 , C09D7/61 , C22C19/05 , C23C4/02 , C23C4/06 , C23C4/129 , C23C24/04 , C23C28/021 , C23C28/023 , C23C28/027 , C23C30/00
Abstract: A system and method described herein relate to applying an overlay metal-based coating to a metal-based substrate. An article is provided, which includes a metal-based substrate having an overlay metal-based coating disposed on the substrate at an interface. The interface is configured such that a crack formed within the overlay metal-based coating and approaching the interface has a propagation path that is more energetically favorable along the interface than through the interface and into the metal-based substrate.
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公开(公告)号：US09931815B2
公开(公告)日：2018-04-03
申请号：US14774998
申请日：2014-03-12
Applicant: General Electric Company
Inventor： David Paul Mourer , Leonardo Ajdelsztajn , Kenneth Rees Bain , Andrew Joseph Detor , Andrew William Emge , James Anthony Ruud , Michael James Weimer
CPC classification number: B32B15/013 , B32B15/015 , C22C19/055 , C22C19/058 , C23C4/067 , C23C4/18 , C23C10/28 , F01D5/288 , F05D2300/175
Abstract: Coatings for substrates, such as superalloy substrates, are provided. The coating can include: 15 wt % to 45 wt % cobalt; 20 wt % to 40 wt % chromium; 2 wt % to 15 wt % aluminum; 0.1 wt % to 1 wt % yttrium; and nickel. The coatings may include nickel, cobalt, chromium and aluminum, and other optional additives to improve oxidation and corrosion resistance of the substrate without significant debit to its mechanical properties.
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公开(公告)号：US09815736B2
公开(公告)日：2017-11-14
申请号：US14951650
申请日：2015-11-25
Applicant: GENERAL ELECTRIC COMPANY
Inventor： Daniel Gene Dunn , James Anthony Ruud , Pierre-Andre Bui , Gregory Scot Corman , James Scott Vartuli
CPC classification number: C03C17/001 , C04B35/80 , C04B35/806 , C04B2235/3826 , C04B2235/6028 , C04B2235/614 , C04B2235/616
Abstract: The present application provides methods and apparatus for processing ceramic fibers for the manufacture of ceramic matrix composites (CMCs). One method may include providing at least one frame including a planar array of unidirectional ceramic fibers extending across a void thereof. The method may further include depositing a coating on the ceramic fibers of the at least one frame via a chemical vapor deposition (CVD) process. The method may also include impregnating the coated ceramic fibers with a slurry including a ceramic matrix precursor composition to form at least one CMC prepreg, such as a prepreg tape. The ceramic fibers may be substantially SiC fibers, for example.
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Patent Agency Ranking
公开(公告)号：US20170175244A1
公开(公告)日：2017-06-22
申请号：US14974755
申请日：2015-12-18
Applicant: GENERAL ELECTRIC COMPANY
Inventor： Andrew Joseph Detor , Leonardo Ajdelsztajn , Thomas Michael Bigelow , Richard Didomizio , Andrew William Emge , James Anthony Ruud , Michael James Weimer
IPC: C23C4/073 , B22F9/16 , C22F1/10 , C22C19/07 , F01D25/00 , C23C4/129 , C23C4/123 , C23C4/134 , F01D5/08 , B22F9/04 , C22C30/00
CPC classification number: C23C4/073 , B22F1/0085 , B22F3/115 , B22F5/009 , B22F7/08 , B22F9/04 , B22F9/16 , B22F2301/052 , B22F2301/15 , B22F2301/20 , B22F2301/45 , C22C1/0433 , C22C19/00 , C22C19/07 , C22C30/00 , C22F1/10 , C23C4/123 , C23C4/129 , C23C4/134 , C23C24/04 , F01D5/08 , F01D25/007 , F05D2230/90 , F05D2240/24 , F05D2300/175 , F05D2300/177 , F05D2300/611 , Y10T428/12931 , Y10T428/12944
Abstract: An article includes a substrate comprising a precipitate-strengthened alloy and a coating disposed over the substrate. The alloy comprises a) a population of gamma-prime precipitates, the population having a multimodal size distribution with at least one mode corresponding to a size of less than about 100 nanometers; or b) a population of gamma-double-prime precipitates having a median size less than about 300 nanometers. The coating comprises at least two elements, and further comprises a plurality of prior particles. At least a portion of the coating is substantially free of rapid solidification artifacts. Methods for fabricating the article and for processing powder useful for fabricating the article are also provided.
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17.发明申请METHODS FOR MANUFACTURING AN ADDITIVELY MANUFACTURED FUEL CONTACTING COMPONENT TO FACILITATE REDUCING COKE FORMATION 有权用于制造附加制造的燃料接触部件以方便减少焦炭形成的方法公开(公告)号：US20150060403A1
公开(公告)日：2015-03-05
申请号：US14018537
申请日：2013-09-05
Applicant: General Electric Company
Inventor： William Thomas Carter , James Anthony Ruud , Lawrence Bernard Kool , Justin John Gambone, Jr. , Christine Mary Furstoss
IPC: F02C7/30
CPC classification number: F02C7/30 , B22F3/1055 , B22F3/22 , B22F2003/242 , B22F2003/247 , C22C1/0491 , C23C10/02 , C23C10/30 , C23C10/60 , F05D2230/31 , Y02P10/295
Abstract: A method for manufacturing a fuel contacting component that facilitates reducing coke formation on at least one surface of the fuel contacting component is disclosed herein. The method includes applying a slurry composition including a powder including aluminum to the component surface, wherein the fuel contacting component is formed by an additive manufacturing process. The slurry composition is heat treated to diffuse the aluminum into the component surface. The heat treatment comprises forming a diffusion aluminide coating on the component surface, wherein the diffusion coating comprises a diffusion sublayer formed on the component surface and an additive sublayer formed on the diffusion sublayer. The method further comprises removing the additive sublayer of the diffusion aluminide coating with at least one aqueous solution such that the diffusion sublayer and the component surface are substantially unaffected, wherein the diffusion layer facilitates preventing coke formation on component surface.
Abstract translation: 本文公开了一种用于制造有助于减少燃料接触部件的至少一个表面上的焦炭形成的燃料接触部件的方法。 该方法包括将包括铝的粉末的浆料组合物施加到组分表面，其中燃料接触组分通过添加剂制造方法形成。 对浆料组合物进行热处理以将铝扩散到部件表面中。 热处理包括在组件表面上形成扩散铝化物涂层，其中扩散涂层包括形成在组件表面上的扩散子层和形成在扩散子层上的添加子层。 该方法还包括用至少一种水溶液去除扩散铝化物涂层的添加剂子层，使得扩散层和组分表面基本上不受影响，其中扩散层有助于防止组分表面上的焦炭形成。
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公开(公告)号：US20170101875A1
公开(公告)日：2017-04-13
申请号：US15384712
申请日：2016-12-20
Applicant: General Electric Company
CPC classification number: F01D5/288 , C23C4/00 , C23C4/02 , C23C4/10 , C23C4/12 , C23C4/134 , C23C4/18 , F01D9/02 , F05D2220/32 , F05D2230/312 , F05D2240/35 , F05D2300/21 , F05D2300/502 , Y02T50/6765 , Y10T428/24355 , Y10T428/31
Abstract: A method for coating a surface of a substrate is provided. The method includes providing a suspension or a precursor comprising feedstock material suspended in a liquid medium. Further, the method includes spraying the suspension or the precursor onto the surface at a spray angle less than about 75 degrees to a tangent of the surface.
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公开(公告)号：US20140175318A1
公开(公告)日：2014-06-26
申请号：US14194880
申请日：2014-03-03
Applicant: General Electric Company
Inventor： Leonardo Ajdelsztajn , James Anthony Ruud , Dennis Michael Gray
CPC classification number: C09D1/00 , C23C4/129 , C23C24/04 , F16K3/30 , Y10T428/252
Abstract: One aspect of the present invention includes an article. The article includes a substrate and a coating disposed on the substrate, wherein the coating includes a plurality of cermet particles bonded along their prior particle boundaries. The plurality of cermet particles have a median particle size less than about 5 microns and less than 25 percent of the plurality of cermet particles include melted and re-solidified particles. Gate valves are also presented.
Abstract translation: 本发明的一个方面包括制品。 所述制品包括基材和设置在所述基材上的涂层，其中所述涂层包括沿其先前的颗粒边界结合的多个金属陶瓷颗粒。 所述多个金属陶瓷颗粒具有小于约5微米的中值粒度，并且所述多个金属陶瓷颗粒的小于25％包括熔融和再固化的颗粒。 还提供闸阀。
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公开(公告)号：US20140037903A1
公开(公告)日：2014-02-06
申请号：US14052104
申请日：2013-10-11
Applicant: General Electric Company
Inventor： Larry Steven Rosenzweig , James Anthony Ruud , Luc Stéphane Leblanc , Paul Matthew Thomas , Scott Sheridan Smith
IPC: F01D25/00
CPC classification number: F01D25/005 , C23C4/11 , C23C30/00 , Y02T50/67 , Y02T50/6765 , Y10T428/24471 , Y10T428/24479 , Y10T428/24802 , Y10T428/24893 , Y10T428/24926 , Y10T428/249986 , Y10T428/26 , Y10T428/31
Abstract: Coatings and articles suitable for use in high temperature environments, for example, are presented. One embodiment is a coating that comprises a plurality of elongate material growth domains defined between domain boundaries. The domains have an intra-domain density of at least about 75% of theoretical density, have a substantially equiaxed grain morphology, and comprise a plurality of at least partially melted and solidified particles. Another embodiment is a coating that comprises a matrix comprising a substantially equiaxed grain morphology and a plurality of vertically oriented cracks disposed in the matrix. Further embodiments include articles comprising one or more of the coatings described above.
Abstract translation: 介绍了适用于高温环境的涂料和制品。 一个实施方案是包含在畴边界之间限定的多个细长材料生长域的涂层。 所述结构域具有理论密度的至少约75％的畴内密度，具有基本上等轴的晶粒形态，并且包含多个至少部分熔融和固化的颗粒。 另一个实施方案是一种涂层，其包含基本上包含基本上等轴的晶粒形态的基体和设置在基质中的多个垂直取向的裂纹。 另外的实施方案包括包含上述一种或多种涂层的制品。
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