摘要:
A fabrication process for semiconductor devices is disclosed for forming ultra-thin gate oxides, whereby a silicon substrate is subjected to an N2O plasma to form the ultra-thin gate oxide. According to one embodiment, the silicon substrate is heated in a deposition chamber and the N2O plasma is created by applying RF power to a showerhead from which the N2O is dispensed. By reacting an N2O plasma directly with the silicon substrate it is possible to achieve gate oxides with thicknesses less than 20 Å and relative uniformities of less than 1% standard deviation. The oxide growth rate resulting from the presently disclosed N2O plasma treatment is much slower than other known oxide formation techniques. One advantage of the disclosed N2O plasma treatment over thermal oxidation lies in the predictability of oxide growth thickness resulting from reaction with N2O plasma versus the strong variation in oxide formation rates exhibited by thermal oxidation. Following gate oxide formation, a high temperature anneal may be performed, preferably in an RTA apparatus. By combining the N2O plasma treatment with an RTA process, the disclosed method is believed to offer a controllable and reproducible method for fabricating highly uniform, ultra-thin gate oxides, having low trapping state densities.
摘要:
A method is provided for forming high quality nitride sidewall spacers laterally adjacent to the opposed sidewall surfaces of a gate conductor dielectrically spaced above a semiconductor substrate. In an embodiment, a polysilicon gate conductor is provided which is arranged between a pair of opposed sidewall surfaces upon a gate dielectric. The gate dielectric is arranged upon a semiconductor substrate. Nitride is deposited from a high density plasma source across exposed surfaces of the substrate and the gate conductor. The high density plasma source may be generated within an ECR or ICP reactor containing a gas bearing N2 and SiH4. The energy and flux of electrons, ions, and radicals within the plasma are strictly controlled by the magnetic field such that a substantially stoichiometric and contaminant-free nitride is deposited upon the semiconductor topography. Thereafter, the nitride is anisotropically etched so as to form nitride spacers laterally adjacent the sidewall surfaces of the gate conductor.
摘要:
A method for the manufacture of a semiconductor device with trench isolation regions includes forming at least one trench in a substrate to define one or more isolation regions. At least a portion of the trench is filled with a flowable oxide-generating material which is then formed into an oxide layer. An optional dielectric layer can be deposited over the oxide layer. A portion of the oxide layer and/or the optional dielectric layer is removed to generate a substantially planer surface.
摘要:
A semiconductor device includes a semiconductor substrate; a gate stack overlying the substrate, a spacer formed on sidewalls of the gate stack, and a protection layer overlying the gate stack for filling at least a portion of a space surrounded by the spacer and the top surface of the gate stack. A top surface of the spacer is higher than a top surface of the gate stack.
摘要:
A method far farming different active thicknesses on the same silicon layer includes masking the silicon layer and exposing selected regions of the silicon layer. The thickness of the silicon layer at the exposed regions is changed, either by adding silicon or subtracting silicon from the layer at the exposed regions. Once the mask is removed, the silicon layer has regions of different active thicknesses, respectively suitable for use in different types of devices, such as diodes and transistors.
摘要:
A semiconductor device includes a semiconductor substrate; a gate stack overlying the substrate, a spacer formed on sidewalls of the gate stack, and a protection layer overlying the gate stack for filling at least a portion of a space surrounded by the spacer and the top surface of the gate stack. A top surface of the spacer is higher than a top surface of the gate stack.
摘要:
Various methods of inspecting a workpiece for residue are provided. In one aspect, a method of fabricating a conductor layer on a substrate is provided that includes forming an aluminum-copper film on the substrate in a first processing chamber and forming an anti-reflective coating on the aluminum-copper film in a second processing chamber. The substrate is moved from the second processing chamber into a cooling chamber to quench the substrate. A first time interval during which the substrate is in the first processing chamber and second time interval during which the substrate is present in the second processing chamber are measured. The substrate is annealed to restore a uniform equilibrium distribution of copper in the aluminum if the first time interval exceeds about 600 seconds or the second time interval exceeds about 300 seconds. The method substantially reduces the risk of metal comb bridging device failures following etch definition of conductor lines.
摘要:
A device stack for fabrication of an isolation structure and methods of fabricating the same are provided. In one aspect, a method of processing a substrate is provided that includes exposing the substrate to a plasma ambient containing nitrogen and oxygen to form a nitrogen containing interface. An oxide film is formed on the nitrogen containing interface and a silicon rich nitride film is formed on the oxide film. The silicon rich nitride film is exposed to a plasma ambient containing oxygen to convert an upper portion of the silicon rich nitride film to silicon oxynitride. The optical properties of the nitride film are enhanced so that UV lithographic patterning of etch masking is improved.
摘要:
A method for fabricating an integrated circuit is presented. In the method, a dielectric layer is formed, and then a conductive layer is formed upon the dielectric layer. A base gate may then be patterned from the conductive layer. An intergate dielectric is preferably formed over and around the base gate. A spacer gate may then be formed such that at least a portion of the spacer gate is elevationally below an upper portion of the base gate. At least a portion of the intergate dielectric layer is preferably interposed between a sidewall surface of the spacer gate and a sidewall surface of the base gate. The final memory cell fabricated in this manner does not need to transfer electrons from a semiconducting substrate during operation.
摘要:
Various methods of fabricating a circuit structure utilizing silicon nitride are provided. In one aspect, a method of fabricating a circuit structure is provided that includes forming a silicon nitride film on a silicon surface, annealing the silicon nitride film in an ammonia ambient and annealing the silicon nitride film in a nitrous oxide ambient to form a thin oxide layer at an interface between the silicon nitride film and the silicon surface. The process of the present invention enables the manufacture of thin silicon nitride films with highly uniform morphology for use as gate dielectrics or other purposes. The thin oxide film is self-limiting in thickness and improves differential mechanical stresses.