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公开(公告)号:US10854521B2
公开(公告)日:2020-12-01
申请号:US16674443
申请日:2019-11-05
Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
Inventor: Bo-Cyuan Lu , Chunyao Wang , Jr-Hung Li , Chung-Ting Ko , Chi On Chui
IPC: H01L29/66 , H01L21/8234 , H01L27/088 , H01L29/423 , H01L29/417 , H01L29/78
Abstract: Gate structures and gate spacers, along with methods of forming such, are described. In an embodiment, a structure includes an active area on a substrate, a gate structure on the active area and over the substrate, and a low-k gate spacer on the active area and along a sidewall of the gate structure. The gate structure includes a conformal gate dielectric on the active area and includes a gate electrode over the conformal gate dielectric. The conformal gate dielectric extends vertically along a first sidewall of the low-k gate spacer. In some embodiments, the low-k gate spacer can be formed using a selective deposition process after a dummy gate structure has been removed in a replacement gate process.
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公开(公告)号:US20200350433A1
公开(公告)日:2020-11-05
申请号:US16933622
申请日:2020-07-20
Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
Inventor: Chung-Ting Ko , Han-Chi Lin , Chunyao Wang , Ching Yu Huang , Tze-Liang Lee , Yung-Chih Wang
IPC: H01L29/78 , H01L21/762 , H01L21/3213 , H01L21/02 , H01L21/3115 , H01L29/66 , H01L21/3065 , H01L27/088 , H01L21/8234
Abstract: A method includes etching a first portion and a second portion of a dummy gate stack to form a first opening and a second opening, respectively, and depositing a silicon nitride layer to fill the first opening and the second opening. The deposition of the silicon nitride layer comprises a first process selected from treating the silicon nitride layer using hydrogen radicals, implanting the silicon nitride layer, and combinations thereof. The method further includes etching a third portion of the dummy gate stack to form a trench, etching a semiconductor fin underlying the third portion to extend the trench down into a bulk portion of a semiconductor substrate underlying the dummy gate stack, and depositing a second silicon nitride layer into the trench.
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公开(公告)号:US12266541B2
公开(公告)日:2025-04-01
申请号:US17350206
申请日:2021-06-17
Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
Inventor: Sung-En Lin , Chunyao Wang
IPC: H01L21/3213 , H01L21/02 , H01L21/311
Abstract: In an embodiment, a method includes: forming a photoresist over a target layer; performing a plasma-enhanced deposition process, the plasma-enhanced deposition process etching sidewalls of the photoresist while depositing a spacer layer on the sidewalls of the photoresist; patterning the spacer layer to form spacers on the sidewalls of the photoresist; and etching the target layer using the spacers and the photoresist as a combined etching mask.
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公开(公告)号:US12125911B2
公开(公告)日:2024-10-22
申请号:US17818595
申请日:2022-08-09
Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
Inventor: Chung-Ting Ko , Han-Chi Lin , Chunyao Wang , Ching Yu Huang , Tze-Liang Lee , Yung-Chih Wang
IPC: H01L29/78 , H01L21/02 , H01L21/3065 , H01L21/3115 , H01L21/3213 , H01L21/762 , H01L21/8234 , H01L27/088 , H01L29/66
CPC classification number: H01L29/7843 , H01L21/0217 , H01L21/02208 , H01L21/0228 , H01L21/0234 , H01L21/3065 , H01L21/31155 , H01L21/32133 , H01L21/76224 , H01L21/823431 , H01L21/823437 , H01L21/823481 , H01L27/0886 , H01L29/66545 , H01L29/66795
Abstract: A method includes etching a first portion and a second portion of a dummy gate stack to form a first opening and a second opening, respectively, and depositing a silicon nitride layer to fill the first opening and the second opening. The deposition of the silicon nitride layer comprises a first process selected from treating the silicon nitride layer using hydrogen radicals, implanting the silicon nitride layer, and combinations thereof. The method further includes etching a third portion of the dummy gate stack to form a trench, etching a semiconductor fin underlying the third portion to extend the trench down into a bulk portion of a semiconductor substrate underlying the dummy gate stack, and depositing a second silicon nitride layer into the trench.
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公开(公告)号:US20240186142A1
公开(公告)日:2024-06-06
申请号:US18439340
申请日:2024-02-12
Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
Inventor: Chun-Yi Chang , Chunyao Wang
IPC: H01L21/027 , H01L21/308 , H01L21/477 , H01L29/66
CPC classification number: H01L21/027 , H01L21/3086 , H01L21/477 , H01L29/66795
Abstract: As deposited, hard mask thin films have internal stress components which are an artifact of the material, thickness, deposition process of the mask layer as well as of the underlying materials and topography. This internal stress can cause distortion and twisting of the mask layer when it is patterned, especially when sub-micron critical dimensions are being patterned. A stress-compensating process is employed to reduce the impact of this internal stress. Heat treatment can be employed to relax the stress, as an example. In another example, a second mask layer with an opposite internal stress component is employed to offset the internal stress component in the hard mask layer.
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公开(公告)号:US11955370B2
公开(公告)日:2024-04-09
申请号:US17025528
申请日:2020-09-18
Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
Inventor: Bo-Cyuan Lu , Ting-Gang Chen , Sung-En Lin , Chunyao Wang , Yung-Cheng Lu , Chi On Chui , Tai-Chun Huang , Chieh-Ping Wang
IPC: H01L21/762 , H01L21/02 , H01L21/311 , H01L21/768 , H01L21/8234
CPC classification number: H01L21/76224 , H01L21/0217 , H01L21/02211 , H01L21/02274 , H01L21/0228 , H01L21/31116 , H01L21/76837 , H01L21/823481
Abstract: A system and methods of forming a dielectric material within a trench are described herein. In an embodiment of the method, the method includes introducing a first precursor into a trench of a dielectric layer, such that portions of the first precursor react with the dielectric layer and attach on sidewalls of the trench. The method further includes partially etching portions of the first precursor on the sidewalls of the trench to expose upper portions of the sidewalls of the trench. The method further includes introducing a second precursor into the trench, such that portions of the second precursor react with the remaining portions of the first precursor to form the dielectric material at the bottom of the trench.
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公开(公告)号:US20230326927A1
公开(公告)日:2023-10-12
申请号:US18335637
申请日:2023-06-15
Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
Inventor: Wan-Yi Kao , Hung Cheng Lin , Chunyao Wang , Yung-Cheng Lu , Chi On Chui
IPC: H01L27/092 , H01L21/8234 , H01L29/66 , H01L29/78
CPC classification number: H01L27/0924 , H01L21/823431 , H01L29/66795 , H01L29/7851
Abstract: A semiconductor device and method of manufacture are provided. In embodiments a dielectric fin is formed in order to help isolate adjacent semiconductor fins. The dielectric fin is formed using a deposition process in which deposition times and temperatures are utilized to increase the resistance of the dielectric fin to subsequent etching processes.
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公开(公告)号:US11502196B2
公开(公告)日:2022-11-15
申请号:US16933622
申请日:2020-07-20
Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
Inventor: Chung-Ting Ko , Han-Chi Lin , Chunyao Wang , Ching Yu Huang , Tze-Liang Lee , Yung-Chih Wang
IPC: H01L29/78 , H01L21/762 , H01L21/3213 , H01L21/02 , H01L21/3115 , H01L29/66 , H01L21/3065 , H01L27/088 , H01L21/8234
Abstract: A method includes etching a first portion and a second portion of a dummy gate stack to form a first opening and a second opening, respectively, and depositing a silicon nitride layer to fill the first opening and the second opening. The deposition of the silicon nitride layer comprises a first process selected from treating the silicon nitride layer using hydrogen radicals, implanting the silicon nitride layer, and combinations thereof. The method further includes etching a third portion of the dummy gate stack to form a trench, etching a semiconductor fin underlying the third portion to extend the trench down into a bulk portion of a semiconductor substrate underlying the dummy gate stack, and depositing a second silicon nitride layer into the trench.
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公开(公告)号:US20220336202A1
公开(公告)日:2022-10-20
申请号:US17809917
申请日:2022-06-30
Applicant: Taiwan Semiconductor Manufacturing Co.,Ltd.
Inventor: Wei-Che Hsieh , Ching Yu Huang , Hsin-Hao Yeh , Chunyao Wang , Tze-Liang Lee
IPC: H01L21/02 , H01L29/66 , H01L29/78 , H01L21/762 , H01L21/8234 , H01L21/033 , H01L21/308
Abstract: A method includes placing a wafer into a process chamber, and depositing a silicon nitride layer on a base layer of the wafer. The process of depositing the silicon nitride layer includes introducing a silicon-containing precursor into the process chamber, purging the silicon-containing precursor from the process chamber, introducing hydrogen radicals into the process chamber, purging the hydrogen radicals from the process chamber; introducing a nitrogen-containing precursor into the process chamber, and purging the nitrogen-containing precursor from the process chamber.
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公开(公告)号:US20200075419A1
公开(公告)日:2020-03-05
申请号:US16674443
申请日:2019-11-05
Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
Inventor: Bo-Cyuan Lu , Chunyao Wang , Jr-Hung Li , Chung-Ting Ko , Chi On Chui
IPC: H01L21/8234 , H01L29/66 , H01L27/088 , H01L29/423 , H01L29/417 , H01L29/78
Abstract: Gate structures and gate spacers, along with methods of forming such, are described. In an embodiment, a structure includes an active area on a substrate, a gate structure on the active area and over the substrate, and a low-k gate spacer on the active area and along a sidewall of the gate structure. The gate structure includes a conformal gate dielectric on the active area and includes a gate electrode over the conformal gate dielectric. The conformal gate dielectric extends vertically along a first sidewall of the low-k gate spacer. In some embodiments, the low-k gate spacer can be formed using a selective deposition process after a dummy gate structure has been removed in a replacement gate process.
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