公开(公告)号：US20230207384A1

公开(公告)日：2023-06-29

申请号：US18178948

申请日：2023-03-06

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Jian-Jou Lian ,  Kuo-Bin Huang ,  Neng-Jye Yang ,  Li-Min Chen

IPC: H01L21/768 ,  H01L21/02 ,  H01L21/48 ,  H01L21/306

CPC classification number: H01L21/76823 ,  H01L21/02307 ,  H01L21/4857 ,  H01L21/30604 ,  H01L21/76814 ,  H01L21/76826 ,  H01L21/76831

Abstract: Embodiments described herein relate generally to methods for forming a conductive feature in a dielectric layer in semiconductor processing and structures formed thereby. In some embodiments, a structure includes a dielectric layer over a substrate, a surface modification layer, and a conductive feature. The dielectric layer has a sidewall. The surface modification layer is along the sidewall, and the surface modification layer includes phosphorous and carbon. The conductive feature is along the surface modification layer.

公开(公告)号：US11424347B2

公开(公告)日：2022-08-23

申请号：US16899119

申请日：2020-06-11

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Ssu-Yu Liao ,  Tsu-Hui Su ,  Chun-Hsiang Fan ,  Yu-Wen Wang ,  Ming-Hsi Yeh ,  Kuo-Bin Huang

IPC: H01L29/66 ,  H01L29/165 ,  H01L29/78 ,  H01L29/161 ,  H01L21/02 ,  H01L21/8238 ,  H01L27/092 ,  H01L29/06 ,  H01L29/08 ,  H01L29/10 ,  H01L29/423 ,  H01L29/786

Abstract: Methods for improving profiles of channel regions in semiconductor devices and semiconductor devices formed by the same are disclosed. In an embodiment, a method includes forming a semiconductor fin over a semiconductor substrate, the semiconductor fin including germanium, a germanium concentration of a first portion of the semiconductor fin being greater than a germanium concentration of a second portion of the semiconductor fin, a first distance between the first portion and a major surface of the semiconductor substrate being less than a second distance between the second portion and the major surface of the semiconductor substrate; and trimming the semiconductor fin, the first portion of the semiconductor fin being trimmed at a greater rate than the second portion of the semiconductor fin.

公开(公告)号：US11114436B2

公开(公告)日：2021-09-07

申请号：US16947758

申请日：2020-08-14

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Ming-Chi Huang ,  Ying-Liang Chuang ,  Ming-Hsi Yeh ,  Kuo-Bin Huang

IPC: H01L27/088 ,  H01L21/3213 ,  H01L21/8234 ,  H01L29/66 ,  H01L29/49 ,  H01L21/311 ,  H01L29/51 ,  H01L29/06 ,  H01L29/423 ,  H01L21/8238 ,  H01L27/092

Abstract: Provided is a metal gate structure and related methods that include performing a metal gate cut process. The metal gate cut process includes a plurality of etching steps. For example, a first anisotropic dry etch is performed, a second isotropic dry etch is performed, and a third wet etch is performed. In some embodiments, the second isotropic etch removes a residual portion of a metal gate layer including a metal containing layer. In some embodiments, the third etch removes a residual portion of a dielectric layer.

公开(公告)号：US20210057287A1

公开(公告)日：2021-02-25

申请号：US17073784

申请日：2020-10-19

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Ming-Chi Huang ,  Kuo-Bin Huang ,  Ying-Liang Chuang ,  Ming-Hsi Yeh

IPC: H01L21/8234 ,  H01L21/8238 ,  H01L21/3213 ,  H01L29/66 ,  H01L29/78

Abstract: A method includes forming a gate stack, which includes a first portion over a portion of a first semiconductor fin, a second portion over a portion of a second semiconductor fin, and a third portion connecting the first portion to the second portion. An anisotropic etching is performed on the third portion of the gate stack to form an opening between the first portion and the second portion. A footing portion of the third portion remains after the anisotropic etching. The method further includes performing an isotropic etching to remove a metal gate portion of the footing portion, and filling the opening with a dielectric material.

公开(公告)号：US20200350418A1

公开(公告)日：2020-11-05

申请号：US16928423

申请日：2020-07-14

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Ming-Chi Huang ,  Ying-Liang Chuang ,  Ming-Hsi Yeh ,  Kuo-Bin Huang

IPC: H01L29/66 ,  H01L29/78 ,  H01L21/285 ,  H01L29/06 ,  H01L21/02 ,  H01L21/8234 ,  H01L21/3115 ,  H01L21/311 ,  H01L29/49 ,  H01L29/08

Abstract: Embodiments of the present disclosure provide a method of cleaning a lanthanum containing substrate without formation of undesired lanthanum compounds during processing. In one embodiment, the cleaning method includes treating the lanthanum containing substrate with an acidic solution prior to cleaning the lanthanum containing substrate with a HF solution. The cleaning method permits using lanthanum doped high-k dielectric layer to modulate effective work function of the gate stack, thus, improving device performance.

公开(公告)号：US10748898B2

公开(公告)日：2020-08-18

申请号：US16404101

申请日：2019-05-06

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Ming-Chi Huang ,  Ying-Liang Chuang ,  Ming-Hsi Yeh ,  Kuo-Bin Huang

IPC: H01L27/088 ,  H01L21/8234 ,  H01L21/3213 ,  H01L21/311 ,  H01L29/66 ,  H01L29/49 ,  H01L29/51 ,  H01L29/06 ,  H01L29/423 ,  H01L21/8238 ,  H01L27/092

Abstract: Provided is a metal gate structure and related methods that include performing a metal gate cut process. The metal gate cut process includes a plurality of etching steps. For example, a first anisotropic dry etch is performed, a second isotropic dry etch is performed, and a third wet etch is performed. In some embodiments, the second isotropic etch removes a residual portion of a metal gate layer including a metal containing layer. In some embodiments, the third etch removes a residual portion of a dielectric layer.

公开(公告)号：US10658221B2

公开(公告)日：2020-05-19

申请号：US15812112

申请日：2017-11-14

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Wang-Hua Lin ,  Chun-Liang Tai ,  Chun-Hsiang Fan ,  Ming-Hsi Yeh ,  Kuo-Bin Huang

IPC: H01L21/687 ,  H01L21/67 ,  B08B3/08 ,  B08B3/10

Abstract: A method for cleaning a semiconductor wafer is provided. The method includes placing a semiconductor wafer over a supporter arranged around a central axis of a spin base. The method further includes securing the semiconductor wafer using a clamping member positioned on the supporter. The movement of the semiconductor wafer during the placement of the semiconductor wafer over the supporter is guided by a guiding member located over the clamping member. The method also includes spinning the semiconductor wafer by rotating the spin base about the central axis. In addition, the method includes dispensing a processing liquid over the semiconductor wafer.

公开(公告)号：US20200105587A1

公开(公告)日：2020-04-02

申请号：US16145457

申请日：2018-09-28

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Jian-Jou Lian ,  Kuo-Bin Huang ,  Neng-Jye Yang ,  Li-Min Chen

IPC: H01L21/768 ,  H01L21/306 ,  H01L21/48 ,  H01L21/02

Abstract: Embodiments described herein relate generally to methods for forming a conductive feature in a dielectric layer in semiconductor processing and structures formed thereby. In some embodiments, a structure includes a dielectric layer over a substrate, a surface modification layer, and a conductive feature. The dielectric layer has a sidewall. The surface modification layer is along the sidewall, and the surface modification layer includes phosphorous and carbon. The conductive feature is along the surface modification layer.

公开(公告)号：US12191380B2

公开(公告)日：2025-01-07

申请号：US17814185

申请日：2022-07-21

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Ssu-Yu Liao ,  Tsu-Hui Su ,  Chun-Hsiang Fan ,  Yu-Wen Wang ,  Ming-Hsi Yeh ,  Kuo-Bin Huang

IPC: H01L29/66 ,  H01L21/02 ,  H01L21/8238 ,  H01L27/092 ,  H01L29/06 ,  H01L29/08 ,  H01L29/10 ,  H01L29/161 ,  H01L29/423 ,  H01L29/78 ,  H01L29/786

Abstract: Methods for improving profiles of channel regions in semiconductor devices and semiconductor devices formed by the same are disclosed. In an embodiment, a method includes forming a semiconductor fin over a semiconductor substrate, the semiconductor fin including germanium, a germanium concentration of a first portion of the semiconductor fin being greater than a germanium concentration of a second portion of the semiconductor fin, a first distance between the first portion and a major surface of the semiconductor substrate being less than a second distance between the second portion and the major surface of the semiconductor substrate; and trimming the semiconductor fin, the first portion of the semiconductor fin being trimmed at a greater rate than the second portion of the semiconductor fin.

公开(公告)号：US12051619B2

公开(公告)日：2024-07-30

申请号：US17871042

申请日：2022-07-22

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Yu-Shih Wang ,  Po-Nan Yeh ,  U-Ting Chiu ,  Chun-Neng Lin ,  Chia-Cheng Chen ,  Liang-Yin Chen ,  Ming-Hsi Yeh ,  Kuo-Bin Huang

IPC: H01L21/768 ,  H01L23/522 ,  H01L23/532

CPC classification number: H01L21/76825 ,  H01L21/76804 ,  H01L21/76829 ,  H01L23/5226 ,  H01L23/5329

Abstract: Semiconductor devices and methods of manufacture are described herein. A method includes forming an opening through an interlayer dielectric (ILD) layer to expose a contact etch stop layer (CESL) disposed over a conductive feature in a metallization layer. The opening is formed using photo sensitive materials, lithographic techniques, and a dry etch process that stops on the CESL. Once the CESL is exposed, a CESL breakthrough process is performed to extend the opening through the CESL and expose the conductive feature. The CESL breakthrough process is a flexible process with a high selectivity of the CESL to ILD layer. Once the CESL breakthrough process has been performed, a conductive fill material may be deposited to fill or overfill the opening and is then planarized with the ILD layer to form a contact plug over the conductive feature in an intermediate step of forming a semiconductor device.