公开(公告)号：US09855689B2

公开(公告)日：2018-01-02

申请号：US14199015

申请日：2014-03-06

Applicant: Teijin Limited

Inventor： Motoomi Arakawa ,  Toru Sugiyama ,  Michiharu Taniguchi ,  Yasunori Nagakura

IPC: B29C45/00 ,  B29C43/14 ,  C08J5/04 ,  B29C70/46 ,  B29C70/12 ,  C08K7/02 ,  C08J5/24 ,  B29C43/00 ,  B29K105/08 ,  B29C33/42 ,  B29K101/12 ,  B29K105/12

CPC classification number: B29C45/0005 ,  B29C33/424 ,  B29C43/003 ,  B29C43/14 ,  B29C70/12 ,  B29C70/46 ,  B29K2101/12 ,  B29K2105/0854 ,  B29K2105/0872 ,  B29K2105/12 ,  C08J5/04 ,  C08J5/042 ,  C08J5/043 ,  C08J5/24 ,  C08J2323/12 ,  C08J2367/02 ,  C08J2369/00 ,  C08J2377/02 ,  C08J2377/06 ,  C08K7/02 ,  Y10T428/24405

Abstract: There is provided a shaped product made of a fiber-reinforced composite material including reinforcing fibers having an average length of 5 mm or more and 100 mm or less and a thermoplastic resin, in which a volume fraction of reinforcing fibers (Vf=100×volume of reinforcing fibers/(volume of reinforcing fibers+volume of thermoplastic resin)) is 5 to 80%, grains are formed on a surface of the shaped product, and a ratio of a reinforcing fiber bundle (A) including the reinforcing fibers of a critical number of single fiber or more, the critical number defined by Formula (1), to the total amount of the reinforcing fibers is 20 Vol % or more and 99 Vol % or less: Critical number of single fiber=600/D  (1) (wherein D is an average fiber diameter (μm) of single reinforcing fiber).

公开(公告)号：US08992811B2

公开(公告)日：2015-03-31

申请号：US14170981

申请日：2014-02-03

Applicant: Teijin Limited

Inventor： Yasunori Nagakura ,  Motoomi Arakawa ,  Michiharu Taniguchi ,  Akihiko Obata

IPC: B29C43/02 ,  D06M15/705 ,  B29C43/00 ,  B29C70/46 ,  B29C70/50 ,  B29C70/12 ,  D04H1/4242 ,  D04H1/60 ,  D04H1/732 ,  D06M15/227 ,  D06M15/507 ,  D06M15/513 ,  D06M15/59 ,  B29K105/12 ,  B29K101/12 ,  B29K105/08

CPC classification number: D06M15/705 ,  B29C43/003 ,  B29C70/08 ,  B29C70/12 ,  B29C70/465 ,  B29C70/506 ,  B29C70/508 ,  B29K2101/12 ,  B29K2105/0854 ,  B29K2105/128 ,  D04H1/4242 ,  D04H1/60 ,  D04H1/732 ,  D06M15/227 ,  D06M15/507 ,  D06M15/513 ,  D06M15/59 ,  Y10T442/2008

Abstract: This method for manufacturing a shaped product is characterized in preparing a specific random mat including a thermoplastic resin and carbon fiber bundles having an average fiber length of 5-100 mm, impregnating a thermoplastic resin into the random mat, pressing the random mat in a metal mold in a range of 0.1-20 MPa, and then taking out the random mat from the metal mold.

Abstract translation: 该成型体的制造方法的特征在于，制造具有平均纤维长度为5〜100mm的热塑性树脂和碳纤维束的特定无规砂浆，将热塑性树脂浸渍到无规砂浆中，将无规砂浆压在金属 模具在0.1-20MPa的范围内，然后从金属模具中取出随机垫。

公开(公告)号：US20140370245A1

公开(公告)日：2014-12-18

申请号：US14367501

申请日：2012-12-20

Applicant: Teijin Limited

Inventor： Yasunori Nagakura ,  Yasuyuki Yokoe ,  Yutaka Kondou ,  Motoomi Arakawa

IPC: B32B37/18 ,  B32B37/06 ,  B32B37/10 ,  B32B5/26

CPC classification number: B32B37/18 ,  B29C70/12 ,  B29C70/345 ,  B32B5/26 ,  B32B37/06 ,  B32B37/10 ,  B32B2260/023 ,  B32B2260/046 ,  B32B2305/076 ,  C08J5/042 ,  C08J2377/00 ,  Y10T428/24752

Abstract: A method for manufacturing a shaped product includes 1) heating at least three prepregs having a thickness of 0.3 mm to 5.0 mm each including reinforcing fibers having an average fiber length of 3 to 100 mm and a thermoplastic resin, 2) arranging those prepregs so as to constitute at least two layers including P layer and Q layer which are in contact with each other, and 3) then pressing those layers to manufacture one shaped product. A prepreg (p1) in the P layer and a prepreg (q1) in the Q layer are arranged such that at least a part thereof overlaps with each other, and two or more prepregs in the same layer are arranged so as not to be in contact with each other.

Abstract translation: 一种成形制品的制造方法包括：1）将至少3块厚度为0.3〜5.0mm的预浸料坯加热成各自包含平均纤维长度为3〜100mm的增强纤维和热塑性树脂，2）将这些预浸料坯布置成 以构成彼此接触的包括P层和Q层的至少两层，以及3）然后压制这些层以制造一种成型产品。 P层中的预浸料坯（P1）和Q层中的预浸料坯（q1）被布置成使得其至少一部分彼此重叠，并且在同一层中布置两个或更多个预浸料坯，使其不在 互相接触。

公开(公告)号：US08900502B2

公开(公告)日：2014-12-02

申请号：US14091782

申请日：2013-11-27

Applicant: Teijin Limited

Inventor： Michiharu Taniguchi ,  Motoomi Arakawa ,  Yasunori Nagakura ,  Tsukasa Arai ,  Akihiko Obata

IPC: B29C43/18 ,  B29C70/40 ,  B29C43/02 ,  B29K101/12

CPC classification number: F25B27/00 ,  B29C43/02 ,  B29C43/18 ,  B29C70/12 ,  B29C70/305 ,  B29C70/40 ,  B29C70/42 ,  B29C70/46 ,  B29K2077/00 ,  B29K2101/12 ,  B29K2105/0872 ,  B29K2307/04 ,  B29K2309/08 ,  F24D12/02 ,  F24D15/04 ,  F24D2200/11 ,  F25B30/02 ,  F25B30/06 ,  F25B49/02 ,  Y02B10/40 ,  Y02B30/12 ,  Y02B30/14 ,  Y10T428/24479 ,  Y10T428/24628 ,  Y10T428/24994

Abstract: The present invention provides a method for manufacturing a shaped product constituted by a fiber-reinforced composite material including reinforcing fibers and a thermoplastic resin, the shaped product with maintained isotropy of the fibers to the end thereof even if press-molded under conditions in which charge ratio of a prepreg to a die is low. Specifically, the method includes using a specific prepreg obtained by impregnating the reinforcing fibers with thermoplastic resin, and molding-processing the prepreg under specific conditions.

Abstract translation: 本发明提供一种由包含增强纤维和热塑性树脂的纤维增强复合材料构成的成型制品的制造方法，该成型制品即使在充电条件下进行压制成型，也保持纤维向其末端的各向同性 预浸料坯与模具的比例低。 具体地，该方法包括使用通过用热塑性树脂浸渍增强纤维而获得的特定预浸料，并在特定条件下对预浸料进行成型加工。

公开(公告)号：US20140178631A1

公开(公告)日：2014-06-26

申请号：US14192151

申请日：2014-02-27

Applicant: Teijin Limited

Inventor： Michiharu Taniguchi ,  Motoomi Arakawa ,  Toru Sugiyama ,  Yasunori Nagakura

IPC: B32B1/00 ,  B29C43/14

CPC classification number: B32B1/00 ,  B29C43/14 ,  B29C70/12 ,  B29C70/46 ,  B29K2101/12 ,  B29K2105/0854 ,  B29K2105/12 ,  C08J5/04 ,  Y10T428/2419 ,  Y10T428/24264

Abstract: There is provided a shaped product made of a fiber-reinforced composite material including reinforcing fibers having an average fiber length of 5 to 100 mm and a thermoplastic resin. In the shaped product, a volume fraction of reinforcing fibers is 5 to 80%, a reference plane (S) and a standing plane (B) inclined at an angle of 45 to 90 degrees with respect to the reference plane are included, a ratio of an area of the standing plane (B) to an area of the reference plane (S) is 0.5 to 100, and in the fiber-reinforced composite material constituting the shaped product, a ratio of a reinforcing fiber bundle (A) including the reinforcing fibers of a critical number of single fiber or more to the total amount of the reinforcing fibers is 20 Vol % or more and 99 Vol % or less.

Abstract translation: 提供一种由纤维增强复合材料制成的成形产品，其包括平均纤维长度为5至100mm的增强纤维和热塑性树脂。 在成形体中，增强纤维的体积分数为5〜80％，相对于基准面以45〜90度的角度倾斜的基准面（S）和立体面（B） （B）的面积相对于基准面（S）的面积为0.5〜100，在构成成形体的纤维增强复合材料中，包含 相对于增强纤维的总量，临界数量的单纤维以上的增强纤维为20体积％以上且99体积％以下。

公开(公告)号：US20140077412A1

公开(公告)日：2014-03-20

申请号：US14091782

申请日：2013-11-27

Applicant: TEIJIN LIMITED

Inventor： Michiharu Taniguchi ,  Motoomi Arakawa ,  Yasunori Nagakura ,  Tsukasa Arai ,  Akihiko Obata

IPC: B29C43/18

CPC classification number: F25B27/00 ,  B29C43/02 ,  B29C43/18 ,  B29C70/12 ,  B29C70/305 ,  B29C70/40 ,  B29C70/42 ,  B29C70/46 ,  B29K2077/00 ,  B29K2101/12 ,  B29K2105/0872 ,  B29K2307/04 ,  B29K2309/08 ,  F24D12/02 ,  F24D15/04 ,  F24D2200/11 ,  F25B30/02 ,  F25B30/06 ,  F25B49/02 ,  Y02B10/40 ,  Y02B30/12 ,  Y02B30/14 ,  Y10T428/24479 ,  Y10T428/24628 ,  Y10T428/24994

Abstract: The present invention provides a method for manufacturing a shaped product constituted by a fiber-reinforced composite material including reinforcing fibers and a thermoplastic resin, the shaped product with maintained isotropy of the fibers to the end thereof even if press-molded under conditions in which charge ratio of a prepreg to a die is low. Specifically, the method includes using a specific prepreg obtained by impregnating the reinforcing fibers with thermoplastic resin, and molding-processing the prepreg under specific conditions.

Abstract translation: 本发明提供一种由包含增强纤维和热塑性树脂的纤维增强复合材料构成的成型制品的制造方法，该成型制品即使在充电条件下进行压制成型，也保持纤维向其末端的各向同性 预浸料坯与模具的比例低。 具体地，该方法包括使用通过用热塑性树脂浸渍增强纤维而获得的特定预浸料，并在特定条件下对预浸料进行成型加工。