Abstract:
A self terminating supported printed circuit strain gauge structure has a printed circuit including at least one strain gauge, interconnecting circuitry interconnecting the strain gauge to a connector circuit arrangement of a connector for connecting the circuit to a PC board. The entire circuit including the strain gauge, the interconnecting circuitry and the connector arrangement is formed on a single contiguous flexible dielectric substrate. The interconnecting circuitry and the connector elements are formed of a highly conductive material at least partially overplated onto the strain gauge printed circuit. A resilient support layer is laminated to the surface of the base substrate opposite the circuit to form a spring support structure for reinforcing and supporting the strain gauge circuit. The spring supported strain gauge printed circuit structure may have three or more strain gauges and be designed for incorporation in a joy stick strain gauge assembly for sensing the magnitude and direction of force applied to the joy stick by a user and such an assembly. The method of construction is also part of the invention, as are integrated connector features.
Abstract:
An electrical circuit connection assembly aligns the corresponding contacts of two fine-line printed circuits. The assembly includes an alignment plate affixed to one of the circuits which has flexible legs whose ends engage in converging guide slots on the other circuit when the corresponding contacts of the two circuits are in gross registration. When the two circuits are clamped together, those legs flex outward along the slots so that they are wedged by the slot walls laterally in one direction or the other until they are centered in their slots to achieve fine registration of those circuit contacts.
Abstract:
The present invention provides low cost electrical switch assemblies and methods for manufacturing same. The switch assembly comprises an array of resiliently flexible metallic conductors arranged in predetermined circuit pathways on a dielectric carrier panel. A plurality of apertures or cavities are provided at predetermined locations in the carrier panel. The switch contacts comprise a pair of generally L-shaped fingers which are integral extensions of the flexible conductors. The fingers extend from opposite edge surfaces of the carrier panel defining an associated aperture or cavity, to pass one another over or within their associated aperture or cavity, with the free ends of the fingers terminating adjacent one another. The free ends of the L-shaped fingers extend in part above or below the plane of the carrier panel, and are positioned in spaced relationship to one another so that the conductors they connect are normally open, but are sufficiently close to one another so that slight deflection of the fingers from their normal orientation moves the free ends in contact with each other to thereby close the switch. Alternatively, the free ends of the L-shaped fingers are positioned in contact with one another so that slight deflection of the fingers from their normal orientation breaks their contact. The metallic conductors and integral switch contacts may be formed by photoimaging and either chemical milling or additive techniques such as plating up or solder doming, and/or mechanical milling and/or precision die stamping techniques.
Abstract:
The present invention provides an apertured circuit board having self-locking terminals which partially cover at least some of the apertures. The terminals, which are integral extensions of the circuit pathways, are adhesively anchored to the circuit board at the terminal peripheries and are covered in part by a dielectric overlay. The latter also provides environmental protection and electrical insulation to the circuit conductive pathways. A particular feature and advantage of the invention resides in the provision of an integral tie-down shoulder on each terminal for capturing by the dielectric overlay. The circuit board and integral sockets may be formed by photoimaging and chemical resist techniques.
Abstract:
A high energy direct circuit stored energy connector precisely aligns and interconnects conductors of "flexible circuits" directly to mating contacts on printed circuit boards. The connector uses the flexible circuit conductors themselves to aid in alignment and eliminates the need for precise control of the outside dimensions of a flexible circuit's dielectric backplane or a precisely located alignment hole. The connector is a zero insertion force (ZIF) type, and is a high density surface mount. The connector comprises two major components: a connector housing and a circuit interconnection spring assembly. The housing is configured with a device for forming a direct flexible circuit conductor to printed circuit board mating contact interconnection. The circuit is retained in position by a multi-function spring assembly rotatably position able with respect to the housing. Rotation of the multi-function spring assembly from an open to a shut position allows the spring assembly to, among other functions,: a) work in conjunction with the housing to positively align the circuit in position, b) pull the circuit into position within the housing, c) ensure adequate force is applied to the circuit's dielectric backplane behind each of the circuit's conductors to guarantee proper electrical connection between the circuit and the printed circuit board, and d) provide a ground return from the circuit to the printed circuit board.
Abstract:
A process and apparatus for producing supported conductive networks which can be flexible or rigid, having densely packed circuits. The process and apparatus for making the conductive network involves forming a conductive material supported on a "dynamic pressure cushion" into a non-planar pattern defining the desired conductive circuits in relation to a fixed reference plane. The "dynamic pressure cushion" is a material having suitable viscosity and flow characteristics to flow out from under the conductive material as it is being formed and fill up any voids. To ensure that the "dynamic pressure cushion" properly flows without deforming the desired circuits, the die used to form the conductive material is provided with a material flow control grid and material expansion troughs. After forming the unwanted material is then mechanically removed in dimensional relation to the reference plane leaving the desired conductive circuits.
Abstract:
A conductive network, which can be flexible or rigid, can have self-aligning conductors which connect with corresponding conductors of other networks. The conductive network can be fabricated into densely packed contact clusters for use as electrical interconnectors or circuits. The contact clusters, which can be configured to substantially any shape, are the essential components of high density connector assemblies. The methods and apparatus for making the conductive network and cluster contacts are also described.
Abstract:
A connector for electrically conductive connection to electrically conductive contact pads of a circuit comprising a rigid housing; a resilient flexible circuit assembly captively housed, at least in part, in the housing and having an end portion carrying a row of conductive circuit areas on one face thereof corresponding to the row of pads; the assembly being permitted a limited desired float, so that the areas are self aligning with and are resiliently urged into electrically conductive contact with the pads when the connector is attached at a desired location to the circuit. The elements have alignment features engaging a cooperating feature of the circuit to register the areas with the pads, when the connector is attached at a desired location to the circuit, with sufficient accuracy to ensure that only the desired conductive contact between the areas and the pads is achieved.
Abstract:
A connection system for connecting a flexible circuit having a row of printed contact areas to a PC board having a corresponding row of terminal posts employs a connector having a housing with a bottm wall and a pair of side walls at least one of which is movable with respect to the other. A row of post-receiving passages are present in the bottom wall which passages are arranged to receive the posts of the PC board. An edge margin of the flexible circuit is clamped between the housing side walls so that the contact areas thereon are aligned with the passages in the housing bottom wall and a set of springs positioned inside the housing flexes the circuit edge margin so that when the movable housing side wall is in its closed position, the row of contact areas overhang the passages in the housing bottom wall. Consequently when the connector housing is impaled on the printed PC board posts, the posts project into the housing and are resiliently engaged by corresponding ones of the flexible circuit conductive areas.
Abstract:
A programmable header constructed from an integral lamina circuit arrangement comprising a plurality of electrically conductive pins in fixed spaced relationship, at least one electrically conductive highway, an electrically conductive lowway, a plurality of electrically conductive cross-links each connecting a separate one of said pins to said lowway and a plurality of electrically conductive side-links each connecting a separate one of said pins to a said highway, wherein said highway or highways lie in a plane or planes spaced from and parallel to a plane in which lies said lowway and are superimposed on but spaced from said cross-links, and wherein said pins project normal to said planes in spaced parallel relationship, said lowway and portions of said links being free from said superimposition thereby to facilitate selective removal of desired portions of said links and lowway to break electrical continuity thereof so as to program interconnection between said pins in a desired manner.