Abstract:
A method of manufacturing a jacketed metal line is detailed herein. The method of manufacturing a jacketed metal line can include roughening an outer surface of a metal core of the line. An insulating polymer layer can be applied to the metal core, and the insulating polymer layer can include a reinforcing additive comprising: graphite, carbon, glass, aramid, short-fiber filled PolyEtherEtherKetone, mircron-sized polytetrafluoroethylene, or combinations thereof. The roughened metal core can then be exposed a heat source for at least partially melting the polymer layer; and the partially melted polymer layer and insulated roughened metal core can be ran through a set of shaping rollers.
Abstract:
A cable having a cable core for use in fracturing zones in a well, wherein the cable core includes an optical fiber conductor. The optical fiber conductor has a pair of half-shell conductors. An insulated optical fiber located between the pair of half-shell conductors. The insulated optical fiber is coupled with the pair of half-shell conductors. An optical fiber conductor jacket is disposed about the pair of half-shell conductors.
Abstract:
A cable that include a hose having a conductor located thereabout. A first strength member layer is located about the conductor. A second strength member layer is located about the first strength member layer. A first jacket is located about the second strength member layer. The first jacket is fiber-reinforced. A second jacket is located about the first jacket. The second jacket is a contrasting color to the first jacket.
Abstract:
A cable that includes a cable core. The cable core has an inner armor wire layer disposed thereabout. The inner armor wire layer has an outer armor wire layer disposed thereabout. The inner armor wire layer and outer armor wire layer have torque removed therefrom during manufacturing.
Abstract:
A slickline that includes both electrically conductive and fiber optic capacity. The slickline includes a fiber optic thread or bundle of threads that may be surrounded by an electrically conductive member such as split half shells of copper elements. Further, these features may be disposed in a filler matrix so as to provide a cohesiveness the core of the slickline. So, for example, the line may be more effectively utilized in downhole applications such as coiled tubing operations, without undue concern over collapse or pinhole issues emerging in the line.
Abstract:
An embodiment of a wellbore cable comprises a cable core, at least a first armor wire layer comprising a plurality of strength members and surrounding the cable core, and at least a second armor wire layer comprising a plurality of strength members surrounding the first armor wire layer, the second armor wire layer covering a predetermined percentage of the circumference of the first armor wire layer to prevent torque imbalance in the cable.
Abstract:
A cable that has a cable core with a first armor wire layer and a second armor wire layer. The second armor wire layer is segregated from the first armor wire layer, and an outer jacket is disposed about the second armor wire layer.
Abstract:
An electric submersible pump (ESP) cable encapsulated in coiled tubing is provided. In an example process, ESP cable is drawn through coiled tubing. Liquid filler that cures into a supportive solid matrix is pumped into the coiled tubing. The solid matrix may be a rubberized filler or a closed-cell foam. Additives in the liquid filler can compensate for thermal expansion during operation of the ESP, or decrease overall weight of the solid matrix, or swell in the presence of oil, water, salt, or gas to seal a hole in the coiled tubing. The coiled tubing may be formed and seam-welded around the ESP cable from flat steel strip. A long coiled tubing resistant to stretch for deep wells may be produced by providing extra ESP cable for slack before the liquid filler cures into solid matrix. The coiled tubing may be clad with corrosion-resistant alloy for corrosive wells.
Abstract:
A wireline cable includes an electrically conductive cable core for transmitting electrical power. The wireline cable further includes an inner layer of a plurality of first armor wires surrounding the cable core and an outer layer of a plurality of second armor wires surrounding the inner layer, wherein a diameter of the outer layer of the plurality of second armor wires is smaller than a diameter of the inner layer of the plurality of first armor wires.
Abstract:
A slickline that includes both electrically conductive and fiber optic capacity. The slickline includes a fiber optic thread or bundle of threads that may be surrounded by an electrically conductive member such as split half shells of copper elements. Further, these features may be disposed in a filler matrix so as to provide a cohesiveness the core of the slickline. So, for example, the line may be more effectively utilized in downhole applications such as coiled tubing operations, without undue concern over collapse or pinhole issues emerging in the line.