公开(公告)号：US20220020865A1

公开(公告)日：2022-01-20

申请号：US17198133

申请日：2021-03-10

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Wen-Ju Chen ,  Chung-Ting Ko ,  Ya-Lan Chang ,  Ting-Gang Chen ,  Tai-Chun Huang ,  Chi On Chui

IPC: H01L29/66 ,  H01L21/8234 ,  H01L29/06 ,  H01L29/78

Abstract: A method includes forming a semiconductor layer over a substrate; etching a portion of the semiconductor layer to form a first recess and a second recess; forming a first masking layer over the semiconductor layer; performing a first thermal treatment on the first masking layer, the first thermal treatment densifying the first masking layer; etching the first masking layer to expose the first recess; forming a first semiconductor material in the first recess; and removing the first masking layer.

公开(公告)号：US20210193454A1

公开(公告)日：2021-06-24

申请号：US16943020

申请日：2020-07-30

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chung-Ting Ko ,  Chi On Chui

IPC: H01L21/02 ,  C23C16/455

Abstract: A method includes placing a semiconductor substrate in a deposition chamber, wherein the semiconductor substrate includes a trench, and performing an atomic layer deposition (ALD) process to deposit a dielectric material within the trench, including flowing a first precursor of the dielectric material into the deposition chamber as a gas phase; flowing a second precursor of the dielectric material into the deposition chamber as a gas phase; and controlling the pressure and temperature within the deposition chamber such that the second precursor condenses on surfaces within the trench as a liquid phase of the second precursor, wherein the liquid phase of the second precursor has capillarity.

公开(公告)号：US10483168B2

公开(公告)日：2019-11-19

申请号：US15833912

申请日：2017-12-06

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Bo-Cyuan Lu ,  Chunyao Wang ,  Jr-Hung Li ,  Chung-Ting Ko ,  Chi On Chui

IPC: H01L29/66 ,  H01L21/8234 ,  H01L27/088 ,  H01L29/423 ,  H01L29/417 ,  H01L29/78

Abstract: Gate structures and gate spacers, along with methods of forming such, are described. In an embodiment, a structure includes an active area on a substrate, a gate structure on the active area and over the substrate, and a low-k gate spacer on the active area and along a sidewall of the gate structure. The gate structure includes a conformal gate dielectric on the active area and includes a gate electrode over the conformal gate dielectric. The conformal gate dielectric extends vertically along a first sidewall of the low-k gate spacer. In some embodiments, the low-k gate spacer can be formed using a selective deposition process after a dummy gate structure has been removed in a replacement gate process.

公开(公告)号：US10468529B2

公开(公告)日：2019-11-05

申请号：US15646386

申请日：2017-07-11

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chung-Ting Ko ,  Bo-Cyuan Lu ,  Jr-Hung Li ,  Chi-On Chui

IPC: H01L21/02 ,  H01L29/78 ,  H01L23/535 ,  H01L29/04 ,  H01L29/165 ,  H01L29/08 ,  H01L29/66 ,  H01L27/088 ,  H01L21/8234 ,  H01L29/06 ,  H01L29/51

Abstract: Structures and formation methods of a semiconductor device structure are provided. The semiconductor device structure includes a substrate, a gate structure over the substrate and having a sidewall, a spacer element over the sidewall of the gate structure and a source/drain portion adjacent to the spacer element and the gate structure. The semiconductor device structure also includes an etch stop layer over the source/drain portion, an interlayer dielectric layer over the etch stop layer and in contact with the spacer element, and a contact plug penetrating through the interlayer dielectric layer and the etch stop layer, and electrically connected to the source/drain portion.

公开(公告)号：US20190164842A1

公开(公告)日：2019-05-30

申请号：US16242720

申请日：2019-01-08

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Yun Lee ,  Chung-Ting Ko ,  Chen-Ming Lee ,  Mei-Yun Wang ,  Fu-Kai Yang

IPC: H01L21/8234 ,  H01L27/088

Abstract: A method for semiconductor fabrication includes providing a device structure having an isolation structure, a fin adjacent the isolation structure, gate structures over the fin and the isolation structure, one or more dielectric layers over the isolation structure and the fin and between the gate structures, a first contact hole over the fin, and a second contact hole over the isolation structure. The method further includes depositing a protection layer and treating it with a plasma so that the protection layer in the first contact hole and the protection layer in the second contact hole have different etch selectivity in an etching process; and etching the protection layer to etch through the protection layer on the bottom surface of the first contact hole without etching through the protection layer on the bottom surface of the second contact hole.

公开(公告)号：US20190148239A1

公开(公告)日：2019-05-16

申请号：US16203814

申请日：2018-11-29

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Bo-Cyuan Lu ,  Chunyao Wang ,  Jr-Hung Li ,  Chung-Ting Ko ,  Chi On Chui

IPC: H01L21/8234 ,  H01L29/417 ,  H01L29/66 ,  H01L27/088 ,  H01L29/423

Abstract: Gate structures and gate spacers, along with methods of forming such, are described. In an embodiment, a structure includes an active area on a substrate, a gate structure on the active area and over the substrate, and a low-k gate spacer on the active area and along a sidewall of the gate structure. The gate structure includes a conformal gate dielectric on the active area and includes a gate electrode over the conformal gate dielectric. The conformal gate dielectric extends vertically along a first sidewall of the low-k gate spacer. In some embodiments, the low-k gate spacer can be formed using a selective deposition process after a dummy gate structure has been removed in a replacement gate process.

公开(公告)号：US10177038B1

公开(公告)日：2019-01-08

申请号：US15882905

申请日：2018-01-29

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Yun Lee ,  Chung-Ting Ko ,  Chen-Ming Lee ,  Mei-Yun Wang ,  Fu-Kai Yang

IPC: H01L21/8239 ,  H01L21/8234 ,  H01L27/088 ,  H01L29/417 ,  H01L23/522 ,  H01L23/528

Abstract: A method for semiconductor fabrication includes providing a device structure having an isolation structure, a fin adjacent the isolation structure, gate structures over the fin and the isolation structure, one or more dielectric layers over the isolation structure and the fin and between the gate structures, a first contact hole over the fin, and a second contact hole over the isolation structure. The method further includes depositing a protection layer and treating it with a plasma so that the protection layer in the first contact hole and the protection layer in the second contact hole have different etch selectivity in an etching process; and etching the protection layer to etch through the protection layer on the bottom surface of the first contact hole without etching through the protection layer on the bottom surface of the second contact hole.

公开(公告)号：US20240363432A1

公开(公告)日：2024-10-31

申请号：US18767282

申请日：2024-07-09

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chung-Ting Ko ,  Chi On Chui

IPC: H01L21/8234 ,  H01L21/285 ,  H01L21/3105 ,  H01L21/311 ,  H01L21/762 ,  H01L21/764 ,  H01L27/088 ,  H01L29/06 ,  H01L29/08 ,  H01L29/45 ,  H01L29/66

CPC classification number: H01L21/823481 ,  H01L21/28518 ,  H01L21/31051 ,  H01L21/31111 ,  H01L21/76229 ,  H01L21/764 ,  H01L21/823418 ,  H01L21/823431 ,  H01L21/823475 ,  H01L27/0886 ,  H01L29/0649 ,  H01L29/0847 ,  H01L29/45 ,  H01L29/66545

Abstract: A method includes forming a semiconductor fin protruding higher than top surfaces of isolation regions. The isolation regions extend into a semiconductor substrate. The method further includes etching a portion of the semiconductor fin to form a trench, filling the trench with a first dielectric material, wherein the first dielectric material has a first bandgap, and performing a recessing process to recess the first dielectric material. A recess is formed between opposing portions of the isolation regions. The recess is filled with a second dielectric material. The first dielectric material and the second dielectric material in combination form an additional isolation region. The second dielectric material has a second bandgap smaller than the first bandgap.

公开(公告)号：US12125911B2

公开(公告)日：2024-10-22

申请号：US17818595

申请日：2022-08-09

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chung-Ting Ko ,  Han-Chi Lin ,  Chunyao Wang ,  Ching Yu Huang ,  Tze-Liang Lee ,  Yung-Chih Wang

IPC: H01L29/78 ,  H01L21/02 ,  H01L21/3065 ,  H01L21/3115 ,  H01L21/3213 ,  H01L21/762 ,  H01L21/8234 ,  H01L27/088 ,  H01L29/66

CPC classification number: H01L29/7843 ,  H01L21/0217 ,  H01L21/02208 ,  H01L21/0228 ,  H01L21/0234 ,  H01L21/3065 ,  H01L21/31155 ,  H01L21/32133 ,  H01L21/76224 ,  H01L21/823431 ,  H01L21/823437 ,  H01L21/823481 ,  H01L27/0886 ,  H01L29/66545 ,  H01L29/66795

Abstract: A method includes etching a first portion and a second portion of a dummy gate stack to form a first opening and a second opening, respectively, and depositing a silicon nitride layer to fill the first opening and the second opening. The deposition of the silicon nitride layer comprises a first process selected from treating the silicon nitride layer using hydrogen radicals, implanting the silicon nitride layer, and combinations thereof. The method further includes etching a third portion of the dummy gate stack to form a trench, etching a semiconductor fin underlying the third portion to extend the trench down into a bulk portion of a semiconductor substrate underlying the dummy gate stack, and depositing a second silicon nitride layer into the trench.

公开(公告)号：US12051700B2

公开(公告)日：2024-07-30

申请号：US18068367

申请日：2022-12-19

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Li-Fong Lin ,  Wan Chen Hsieh ,  Chung-Ting Ko ,  Tai-Chun Huang

IPC: H01L27/092 ,  H01L21/8234 ,  H01L29/06 ,  H01L29/66 ,  H01L29/78

CPC classification number: H01L27/0924 ,  H01L21/823412 ,  H01L21/823431 ,  H01L21/823481 ,  H01L29/0673 ,  H01L29/66795 ,  H01L29/7851

Abstract: Improved methods for forming gate isolation structures between portions of gate electrodes and semiconductor devices formed by the same are disclosed. In an embodiment, a method includes forming a channel structure over a substrate; forming a first isolation structure extending in a direction parallel to the channel structure; forming a dummy gate structure over the channel structure and the first isolation structure; depositing a hard mask layer over the dummy gate structure; etching the hard mask layer to form a first opening through the hard mask layer over the first isolation structure; conformally depositing a first dielectric layer over the hard mask layer, in the first opening, and over the dummy gate structure; etching the first dielectric layer to extend the first opening and expose the dummy gate structure; and etching the dummy gate structure to extend the first opening and expose the first isolation structure.