摘要:
A real-time virtual reality welding system including a programmable processor-based subsystem, a spatial tracker operatively connected to the programmable processor-based subsystem, at least one mock welding tool capable of being spatially tracked by the spatial tracker, and at least one display device operatively connected to the programmable processor-based subsystem. The system is capable of simulating, in virtual reality space, a weld puddle having real-time molten metal fluidity and heat dissipation characteristics. The system is further capable of importing data into the virtual reality welding system and analyzing the data to characterize a student welder's progress and to provide training.
摘要:
The welding device of the present disclosure has a switching section, a setting section, an output detector, a controller, a frequency controller, and a driver. The switching section is formed of a switching element. The setting section determines setting output. The output detector detects welding output. The controller calculates an output-on period of the switching section according to the setting output and the welding output. The frequency controller determines an inverter frequency based on the output-on period. The driver controls on/off operation of a switching element of the switching section based on the inverter frequency and the output-on period. When the output-on period is calculated using a first ratio, the inverter frequency is determined to a first frequency, and when the output-on period is calculated using a second ratio smaller than the first ratio, the inverter frequency is determined to a second frequency higher than the first frequency.
摘要:
Provided are a combination welding method and a combination arc welding machine thereof having excellent construction efficiency and preventing a deterioration of toughness of a HAZ by maintaining the current density of each of gas metal arc welding and submerged-arc welding within an appropriate range at the time of welding a steel plate by the combination of the gas metal arc welding using multielectrodes and the submerged-arc welding using multielectrodes. The gas metal arc welding is performed using two or more electrodes, a wire for welding having a wire diameter of 1.4 mm or more is used in the first electrode of the gas metal arc welding, and a current density of the first electrode is set to 320 A/mm2 or more.
摘要翻译:提供了一种组合焊接方法和组合电弧焊机,其具有优异的施工效率,并且通过将气体金属电弧焊接和潜埋电弧焊接中的每一个的电流密度保持在适当的范围内来防止HAZ的韧性劣化 通过使用多电极的气体金属电弧焊和使用多电极的埋弧焊接的组合来焊接钢板。 使用两个以上的电极进行气体金属电弧焊接,在气体电弧焊接的第一电极中使用线径为1.4mm以上的焊接用线,将第一电极的电流密度设定为 320 A / mm2以上。
摘要:
A method for low heat welding includes providing short circuit pulse Metal Inert Gas (MIG) welding at less than a rate of about a twenty (20) inch a minute travel speed.
摘要:
Systems and methods for providing controlled AC arc welding processes. In arc welding power source embodiments, configurations of main and auxiliary bridge circuits allow for the directional switching of the output welding current through the welding output circuit path and selectively provide one or more high impedance paths to rapidly decay the arc current. The high impedance path aids in the low spatter transfer of molten metal balls from a consumable electrode to a workpiece and further aids in the maintaining or the re-establishing of an arc between the consumable electrode and the workpiece when a molten metal ball is transferred.
摘要:
A TIG welding system is provided including a power source having a controller in communication therewith, the controller having a memory storing at least one waveform; a welding torch including an electrode electrically connected to the controller, the electrode having a length and a diameter; an amperage input in communication with the controller and adapted to receive a user-selected welding amperage; wherein in the controller is programmed to select one of the at least one waveform based on the user-selected amperage and apply power from the power source to the electrode according to the selected at least one waveform; wherein the at least one waveform includes an arc initiation stage including at least one pulse, wherein during the arc initiation stage, the controller is configured to prevent user control of an arc current or voltage, wherein upon attaining a steady state at the user-selected welding amperage, the controller is configured to permit user control of the arc current or voltage applied to the electrode.
摘要:
Gas metal arc welding (GMAW) is a widely used process for joining metals. Its main advantage over its competition gas tungsten arc welding (GTAW) is its high productivity in depositing metals. However, to melt metal from the wire to deposit into the work-piece, additional heat is consumed and applied to the work-piece with an uncontrolled fixed proportion to the effective heat that melts the wire. Such additional heat is often in excess of the needed heat input for the work-piece. The side-effects include a waste of the energy, an increased distortion, and possible materials property degradation. This invention is to device a method to transfer this part of heat to melt the wire by adding two wires, which form a pair of arc spots, under a tungsten arc. It also devices a method to assure the arc between the two wires be maintained stable such that the transfer be successfully continuous. The successful continuous transfer improves the energy efficiency, eliminates the adverse effects on the distortion and materials property, and decouples the controls on mass input and heat input on the work-piece.
摘要:
The present invention includes a welding system that has at least two metal inert gas (MIG) welders configured to perform a cooperative pulsed MIG welding process. The welding system also includes at least one communications link connecting the at least two MIG welders to deliver at least one of subordination commands and superiority commands to either of the at least two MIG welders to synchronize the cooperative pulsed MIG welding process.
摘要:
A method of welding surface-treated members together using a welding wire includes a step of transferring a droplet detached from the wire to the members and a step of pushing the melt pool in the direction opposite to the direction of welding in such a manner that the gas generated from the members during welding is released from the site of generation. The melt pool is pushed to expose the overlapped region of these members. The gas generated from the members is released to the exposed portion, preventing generation of pores such as blowholes, and also generation of spatters.
摘要:
A method and system to determine optimum operating parameters for the startup phase of a welding-type process based on user-desired operating parameters of the post-startup or welding phase of the welding-type process are disclosed. While applicable to a number of welding-type processes, the method and system are particularly configured to determine an optimum wire feed speed for Gas Metal Arc Welding of aluminum using pulse spray transfer.