摘要:
A method for profile machining comprises: providing an electrode having an electrode axis, a free axial end with an end face, and a peripheral surface other than the end face; energizing the electrode and a workpiece having a thickness, with one of the workpiece and the electrode as an anode and the other as a cathode; and machining the workpiece with the peripheral surface of the electrode, during which the peripheral surface and the electrode axis of the electrode are across the workpiece in a thickness direction thereof. In addition, an embodiment of present invention relates to a component machined by the method.
摘要:
Electroerosion devices and methods for performing electroerosion machining are disclosed. The electroerosion devices may perform simultaneous electrical discharge machining and pulsed electrochemical machining (S-ED/PEC) through the use of at least two different types of electrodes and a quasi-dielectric working fluid.
摘要:
A method of making a light weight component is provided. The method including the steps of: forming a metallic foam core into a desired configuration; inserting a pre-machined component into an opening in the metallic foam core; applying an external metallic shell to an exterior surface of the metallic foam core after it has been formed into the desired configuration and after the pre-machined component has been inserted into the metallic foam core; introducing an acid into an internal cavity defined by the external metallic shell; dissolving the metallic foam core; and removing the dissolved metallic foam core from the internal cavity, wherein the component and the external metallic shell are resistant to the acid.
摘要:
An electrical discharge machining oil composition of the invention includes an organic acid metal salt and a base oil, in which the organic acid metal salt is an organic acid salt of a metal having an electronegativity on Pauling scale of 2 or less, and the present composition has a volume resistivity at 80 degrees C. of 2×10−5 TΩ·m or more and a kinematic viscosity at 40 degrees C. in a range from 0.5 mm2/s to 10 mm2/s.
摘要:
A wire electrical discharge machining system includes a securing device that is placed at a cut position where a workpiece on a holding unit has been cut by wire electrical discharge machining when the wire electrical discharge machining has been performed on the workpiece held on the holding unit to reach a predetermined position before the completion of machining and that individually attracts a cut-out portion from the workpiece and a remaining portion on the workpiece at the cut position where the workpiece has been cut, thereby securing the cut-out portion to the remaining portion, and a robot is configured to individually attract both the cut-out portion and the remaining portion with the securing device.
摘要:
An electrical discharge machine is disclosed having a concentration detection function for a rust inhibitor containing an organic compound uses coloring of a metal complex produced through the reaction of the rust inhibitor with a color reagent to enable a detector to detect the change of characteristics involved in the change of the color of the metal complex. A predetermined amount of working fluid is sampled in a sampling cell at regular time intervals, a predetermined amount of color reagent is added to the working fluid, and the change of the color of the working fluid is detected by the detector.
摘要:
An electrical discharge surface treatment method for forming a coating film by generating a pulsed electrical discharge between an electrode and a workpiece in working fluid or gas using a green compact obtained by molding metal powder or metal alloy powder or a molded body obtained by heating the green compact as the electrode, and by melting an electrode material by an energy of the pulsed electrical discharge, forming a coating of the electrode material or a coating of a material obtained by a reaction of the electrode material by the energy of the pulsed electrical discharge on a surface of the workpiece, the electrical discharge surface treatment method includes generating the pulsed electrical discharge by mixing together two or more types of pulsed electrical discharges having different energies.
摘要:
The present invention relates to a compound electrical discharge machining (EDM) apparatus, which combines a small-hole EDM module and a wire-cut EDM apparatus and hence having the functions of small-hole and wire-cut EDM simultaneously. Thereby, in the compound EDM apparatus, a workpiece can be first processed by the small-hole EDM and subsequently by the wire-cut EDM without repositioning. Accordingly, automatic processing can be achieved. The inability of full automation in wire-cut EDM machines owing to lack of small-hole EDM functionality is improved.
摘要:
A water purifying unit generates pure water by eliminating impurity ions from dielectric fluid. A corrosion-protection-ion generating unit generates corrosion protection ions, substitutes predetermined cations for impurity cations contained in the dielectric fluid, and substitutes the corrosion protection ions for impurity anions contained in the dielectric fluid. A switching unit switches a supply of the dielectric fluid between the water purifying unit and the corrosion-protection-ion generating unit. A switching control unit controls the switching unit based on a conductivity of the dielectric fluid measured by a conductivity measuring unit.
摘要:
A system, method, and computer program for designing an electrode for electric discharge machining, comprising identifying a cavity in a three-dimensional design; calculating a direct negative boolean of said cavity to define a general form for an electrode; determining an orbit path for said electrode, wherein said orbit path has a plurality of vertices corresponding to a plurality of instances with said three-dimensional design; subtracting a plurality of instances from said general form for said electrode whereby an orbit gap is removed from said general form electrode; and applying a constant face offset to said general form for said electrode having said orbit gap and appropriate means and computer-readable instructions.