摘要:
The invention prevents mismounting of an electronic component caused by missetting of a component feeding unit in an apparatus. A recognition process of an electronic component is performed according to component library data stored in a RAM. According to “normal” data as a check condition in the component library data, a recognition processing device checks whether leads indicated by group numbers “1” and “2” exist or not in the electronic component, on command of a CPU. When all the leads are detected, the CPU commands the recognition processing device to calculate an amount of shifting from a proper position based on an image taken by a component recognition camera, and a position and an angle of the electronic component are calculated. Next, the recognition processing device performs an absence check of leads which must not exist in the electronic component. When even one of the leads which must not exist is detected, the CPU judges the electronic component the “lead detection error in absence check”, so that the CPU makes the electronic component released from a suction nozzle and collected in an exhaust box.
摘要:
The invention is directed to increased stabilization of a pickup operation by reducing a reaction against disturbance by reducing a feedback value when a pickup rate is improved. A positional shifting amount of an electronic component on a suction nozzle before the electronic component is mounted on a printed board is stored in a RAM each time the component is picked up at a component feeding unit until a pickup count number reaches a predetermined pickup number, and a CPU calculates an average of the positional shifting amounts. When the pickup count number reaches the predetermined pickup number, the CPU obtains a temporary coefficient by adding an initial value to a value obtained by multiplying a negative coefficient by the pickup count number, and calculates a feedback value by multiplying the temporary coefficient by the average. The calculated feedback value is added to an offset value of a component pickup position to modify the offset value, and uses the offset value in the next pickup operation at the component feeding unit.
摘要:
The invention provides a component feeding device where heat generation of a drive circuit is minimized and a printed board mounted with this drive circuit is miniaturized by forming an inexpensive structure using a single microcomputer and by energizing each of the servomotors only when necessary. In a component feeding unit of a dual lane type, a CPU in a microcomputer controls a start of driving of one of servomotors by energizing the servomotor through a drive circuit based on a component feeding signal for one lane outputted from a CPU of an electronic component mounting apparatus, and the CPU in the microcomputer controls one of the servomotors so that the servomotor is not energized when a component feeding signal for another lane is inputted before a predetermine time passes after a delay timer starts timekeeping when receiving a detection signal about rotation of the servomotor by a predetermined amount from an encoder detecting a rotation amount of the servomotor.
摘要:
The invention is directed to correcting of a lower end level of a suction nozzle during manufacturing running based on the lower end level of the suction nozzle measured after a mounting operation. An electronic component mounting apparatus for picking electronic components up from component feeding units by suction nozzles and mounting the electronic component on a printed board is provided with a line sensor unit for measuring a lower end level of the suction nozzle after a component mounting operation on a printed board. A CPU calculates a descending amount of the suction nozzle at a pickup station and a mounting station based on a value measured by the line sensor unit, and rotates a stroke motor to move a moving body to a position where the suction nozzle can descend by the amount. Therefore, the electronic component can be picked up and mounted on the printed board properly even if the suction nozzle is worn with time.
摘要:
The invention is directed to quick adjustment of a positional relationship between two axes when an error occurs in the positional relationship between the axes when a beam is moved by two drive sources. According to movement of the beam for component picking and mounting operations, linear scale signals (outputs relating to positions of one drive axis and another drive axes) from linear scale reading heads are inputted to a Y2 driver and a Y1 driver respectively. Since each of the Y2 driver and the Y1 driver has a calculation means and a control means, when inputted with both the linear scale signals, each of the Y2 driver and the Y1 driver calculates a difference between positions of the drive axes of the beam by the calculation means, and controls a moving member of a linear motor by the control means based on the difference so as to increase thrust of one drive axis in a case where the one drive axis is in a more backward position than another drive axis and reduces the thrust of one drive axis in a case where the one drive axis in a more forward position than another drive axis.
摘要:
This invention provides a board positioning method where a stopper and so on are not required when positioning a printed board in an X direction. Servo motors of a board supplying conveyer portion and a board positioning portion are driven to start carrying of a board. When a first board detection sensor detects the board before timeout of a first timer which starts timekeeping together with the carrying of the board, second and third timers start timekeeping. The servo motor starts decelerating, decelerates to an arbitrary speed, and keeps a constant speed after timeout of the second timer. When a second board detection sensor detects the board before timeout of the third timer, the servo motor is controlled to decelerate and stop the board at an arbitrary position, and a board recognition camera takes an image of a positioning mark of the board stopping at the board positioning portion to recognize a position of the printed board. The CPU controls the servo motors based on a result of the recognition in manufacturing running.
摘要:
The invention provides an electronic component mounting method which improves a work efficiency and enables pickup of electronic components without fail. A component feeding unit mounted with a master tape formed with pickup position indication holes is fixed to an adjusting jig. A recognition camera takes an image of a recognition mark to calculate a center position thereof, moves to a position corresponding to a component pickup position previously stored in a memory portion, and takes an image of the pickup position indication hole provided in the master tape to calculate a component pickup position. Data on a positional relationship between the recognition mark and the pickup position based on a result of this recognition processing are stored in a memory in the component feeding unit. The component feeding units each mounted with a storage tape are fixed to a base of an electronic component mounting apparatus. When an electronic component mounting operation is performed, a board recognition camera takes an image of the recognition mark provided in the component feeding unit to calculate a center position thereof, and the CPU corrects a pickup position of a suction nozzle based on the pickup position data stored in the memory.
摘要:
The present invention provides a bonding device and a bonding method with a high operation ratio by solving the problems of conventional techniques.In the present invention, a collet holder grasping a used collet is inserted from a first opening portion with the upper face open; the used collet is engaged with first engagement portions provided at the first opening portion of a discarding unit; the used collet is removed from the collet holder to be discarded by lifting the collet holder; the collet holder is inserted from a second opening portion with the upper face open of a supplying unit; the uppermost unused collet among plural stacked unused collets is grasped; and the uppermost unused collet ejected from the first opening portion is attached to the collet holder.
摘要:
There is provided a motor control system and motor control method which can shorten settling time by restraining vibration and deviation relative to an advancing direction during operation. Moreover, according to the present invention, it is possible to cause a motor to be operated with an ideal track and, since it is possible to always monitor a present position, it is made easy to cause a plurality of axes to be synchronously operated. The motor control system is provided with a unit generating command waveforms from a jerk data which has significant effects on the vibration relative to the advancing direction, and a unit performing a real time real position control of regenerating future command waveforms according to a deviation amount, while always performing jerk-limit, whereby the vibration and the deviation relative to the advancing direction when the motor operates at high speed are restrained.
摘要:
A die bonder includes a die supply stage, which is configured to hold a wafer; a first head having a first collet, which is configured to pick up a die from the wafer and to attach the die, provisionally, on a target to be conducted with mounting thereon, on the attach stage; a second head having a second collet, which is configured to conduct main compression of the die, which is provisionally attached on the attach stage, on the target to be conducted with mounting; and a controller apparatus, wherein the controller apparatus controls the first head to pick up a next die from the die supply stage, during when the second head conducts the main compression on the die onto the target to be conducted with mounting, thereby achieving the die bonder and the die bonding method being stable in quality.