公开(公告)号：US20210359095A1

公开(公告)日：2021-11-18

申请号：US17301431

申请日：2021-04-02

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chi-Sheng Lai ,  Yu-Fan Peng ,  Li-Ting Chen ,  Yu-Shan Lu ,  Yu-Bey Wu ,  Wei-Chung Sun ,  Yuan-Ching Peng ,  Kuei-Yu Kao ,  Shih-Yao Lin ,  Chih-Han Lin ,  Pei-Yi Liu ,  Jing Yi Yan

IPC: H01L29/423 ,  H01L27/092 ,  H01L29/78 ,  H01L29/66 ,  H01L21/8238 ,  H01L29/06 ,  H01L29/786 ,  H01L29/40

Abstract: A semiconductor structure includes a semiconductor substrate; fin active regions protruded above the semiconductor substrate; and a gate stack disposed the fin active regions; wherein the gate stack includes a high-k dielectric material layer, and various metal layers disposed on the high-k dielectric material layer. The gate stack has an uneven profile in a sectional view with a first dimension D1 at a top surface, a second dimension D2 at a bottom surface, and a third dimension D3 at a location between the top surface and the bottom surface, and wherein each of D1 and D2 is greater than D3.

公开(公告)号：US20210327763A1

公开(公告)日：2021-10-21

申请号：US16942076

申请日：2020-07-29

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Shih-Yao Lin ,  Te-Yung Liu ,  Chih-Han Lin

IPC: H01L21/8234 ,  H01L27/092 ,  H01L27/088

Abstract: A method includes forming a first protruding semiconductor fin and a dummy fin protruding higher than top surfaces of isolation regions. The first protruding semiconductor fin is parallel to the dummy fin, forming a gate stack on a first portion of the first protruding semiconductor fin and a second portion of the dummy fin. The method further includes recessing a third portion of the first protruding semiconductor fin to form a recess, recessing an fourth portion of the dummy fin to reduce a height of the fourth portion of the dummy fin, and forming an epitaxy semiconductor region in the recess. The epitaxy semiconductor region is grown toward the dummy fin.

公开(公告)号：US20210273072A1

公开(公告)日：2021-09-02

申请号：US16889427

申请日：2020-06-01

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Shih-Yao Lin ,  Kuei-Yu Kao ,  Chen-Ping Chen ,  Chih-Han Lin ,  Ming-Ching Chang ,  Chao-Cheng Chen

IPC: H01L29/66 ,  H01L29/78 ,  H01L29/08

Abstract: Semiconductor devices and methods of forming are described herein. The methods include depositing a dummy gate material layer over a fin etched into a substrate. A gate mask is then formed over the dummy gate material layer in a channel region of the fin. A dummy gate electrode is etched into the dummy gate material using the gate mask. A top spacer is then deposited over the gate mask and along sidewalls of a top portion of the dummy gate electrode. An opening is then etched through the remainder of the dummy gate material and through the fin. A bottom spacer is then formed along a sidewall of the opening and separates a bottom portion of the dummy gate electrode from the opening. A source/drain region is then formed in the opening and the dummy gate electrode is replaced with a metal gate stack.

公开(公告)号：US12294023B2

公开(公告)日：2025-05-06

申请号：US17818647

申请日：2022-08-09

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chen-Ping Chen ,  Kuei-Yu Kao ,  Shih-Yao Lin ,  Chih-Han Lin ,  Ming-Ching Chang ,  Chao-Cheng Chen

IPC: H01L29/66 ,  H01L21/8234 ,  H01L21/8238 ,  H01L29/78

Abstract: A device includes a fin protruding from a semiconductor substrate; a gate stack over and along a sidewall of the fin; a gate spacer along a sidewall of the gate stack and along the sidewall of the fin; an epitaxial source/drain region in the fin and adjacent the gate spacer; and a corner spacer between the gate stack and the gate spacer, wherein the corner spacer extends along the sidewall of the fin, wherein a first region between the gate stack and the sidewall of the fin is free of the corner spacer, wherein a second region between the gate stack and the gate spacer is free of the corner spacer.

公开(公告)号：US20240421211A1

公开(公告)日：2024-12-19

申请号：US18783711

申请日：2024-07-25

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Shih-Yao Lin ,  Chih-Han Lin ,  Shu-Uei Jang ,  Ya-Yi Tsai ,  Shu-Yuan Ku

IPC: H01L29/66 ,  H01L21/8234 ,  H01L27/088

Abstract: A method includes forming a dummy gate stack, etching the dummy gate stack to form an opening, depositing a first dielectric layer extending into the opening, and depositing a second dielectric layer on the first dielectric layer and extending into the opening. A planarization process is then performed to form a gate isolation region including the first dielectric layer and the second dielectric layer. The dummy gate stack is then removed to form trenches on opposing sides of the gate isolation region. The method further includes performing a first etching process to remove sidewall portions of the first dielectric layer, performing a second etching process to thin the second dielectric layer, and forming replacement gates in the trenches.

公开(公告)号：US12142655B2

公开(公告)日：2024-11-12

申请号：US17336599

申请日：2021-06-02

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Shih-Yao Lin ,  Chen-Ping Chen ,  Hsiaowen Lee ,  Chih-Han Lin

IPC: H01L29/423 ,  H01L21/02 ,  H01L21/285 ,  H01L21/8238 ,  H01L27/092 ,  H01L29/06 ,  H01L29/45 ,  H01L29/66 ,  H01L29/786

Abstract: In an embodiment, a device includes: an isolation region; nanostructures protruding above a top surface of the isolation region; a gate structure wrapped around the nanostructures, the gate structure having a bottom surface contacting the isolation region, the bottom surface of the gate structure extending away from the nanostructures a first distance, the gate structure having a sidewall disposed a second distance from the nanostructures, the first distance less than or equal to the second distance; and a hybrid fin on the sidewall of the gate structure.

公开(公告)号：US20240371979A1

公开(公告)日：2024-11-07

申请号：US18774512

申请日：2024-07-16

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Shih-Yao Lin ,  Pei-Hsiu Wu ,  Chih Ping Wang ,  Chih-Han Lin ,  Jr-Jung Lin ,  Yun Ting Chou ,  Chen-Yu Wu

IPC: H01L29/66 ,  H01L21/285 ,  H01L21/311 ,  H01L29/06 ,  H01L29/78

Abstract: A method includes forming isolation regions extending into a semiconductor substrate, wherein semiconductor strips are located between the isolation regions, and forming a dielectric dummy strip between the isolation regions, recessing the isolation regions. Some portions of the semiconductor strips protrude higher than top surfaces of the recessed isolation regions to form protruding semiconductor fins, and a portion of the dielectric dummy strip protrudes higher than the top surfaces of the recessed isolation regions to form a dielectric dummy fin. The method further includes etching the dielectric dummy fin so that a top width of the dielectric dummy fin is smaller than a bottom width of the dielectric dummy fin. A gate stack is formed on top surfaces and sidewalls of the protruding semiconductor fins and the dielectric dummy fin.

公开(公告)号：US20240363425A1

公开(公告)日：2024-10-31

申请号：US18769679

申请日：2024-07-11

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Shih-Yao Lin ,  Chih-Chung Chiu ,  Kuei-Yu Kao ,  Chen-Ping Chen ,  Chih-Han Lin

IPC: H01L21/8234 ,  H01L21/02 ,  H01L21/3065 ,  H01L27/088 ,  H01L29/06 ,  H01L29/10 ,  H01L29/423 ,  H01L29/66

CPC classification number: H01L21/823462 ,  H01L21/02532 ,  H01L21/3065 ,  H01L21/823412 ,  H01L21/823431 ,  H01L21/823437 ,  H01L27/0886 ,  H01L29/0673 ,  H01L29/1037 ,  H01L29/42392 ,  H01L29/66795 ,  H01L27/088

Abstract: The disclosure is directed towards semiconductor devices and methods of manufacturing the semiconductor devices. The methods include forming fins in a device region and forming other fins in a multilayer stack of semiconductor materials in a multi-channel device region. A topmost nanostructure may be exposed in the multi-channel device region by removing a sacrificial layer from the top of the multilayer stack. Once removed, a stack of nanostructures are formed from the multilayer stack. A native oxide layer is formed to a first thickness over the topmost nanostructure and to a second thickness over the remaining nanostructures of the stack, the first thickness being greater than the second thickness. A gate dielectric is formed over the fins in the device region. A gate electrode is formed over the gate dielectric in the device region and surrounding the native oxide layer in the multi-channel device region.

公开(公告)号：US12113122B2

公开(公告)日：2024-10-08

申请号：US18178140

申请日：2023-03-03

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Shih-Yao Lin ,  Pei-Hsiu Wu ,  Chih Ping Wang ,  Chih-Han Lin ,  Jr-Jung Lin ,  Yun Ting Chou ,  Chen-Yu Wu

IPC: H01L29/66 ,  H01L21/285 ,  H01L21/311 ,  H01L29/06 ,  H01L29/78

CPC classification number: H01L29/6681 ,  H01L21/28518 ,  H01L21/31111 ,  H01L21/31116 ,  H01L29/0649 ,  H01L29/66545 ,  H01L29/66636 ,  H01L29/7851

Abstract: A method includes forming isolation regions extending into a semiconductor substrate, wherein semiconductor strips are located between the isolation regions, and forming a dielectric dummy strip between the isolation regions, recessing the isolation regions. Some portions of the semiconductor strips protrude higher than top surfaces of the recessed isolation regions to form protruding semiconductor fins, and a portion of the dielectric dummy strip protrudes higher than the top surfaces of the recessed isolation regions to form a dielectric dummy fin. The method further includes etching the dielectric dummy fin so that a top width of the dielectric dummy fin is smaller than a bottom width of the dielectric dummy fin. A gate stack is formed on top surfaces and sidewalls of the protruding semiconductor fins and the dielectric dummy fin.

公开(公告)号：US20240243011A1

公开(公告)日：2024-07-18

申请号：US18587477

申请日：2024-02-26

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Shih-Yao Lin ,  Kuei-Yu Kao ,  Chen-Ping Chen ,  Chih-Han Lin

IPC: H01L21/768 ,  H01L21/02 ,  H01L21/306 ,  H01L21/3065 ,  H01L21/8234 ,  H01L27/088

CPC classification number: H01L21/76831 ,  H01L21/30608 ,  H01L21/30655 ,  H01L21/823412 ,  H01L21/823431 ,  H01L27/0886 ,  H01L21/02236 ,  H01L21/02247 ,  H01L21/02381 ,  H01L21/0243 ,  H01L21/0245 ,  H01L21/02488 ,  H01L21/02507 ,  H01L21/02532 ,  H01L21/3065

Abstract: A method includes etching a semiconductor substrate to form a trench, with the semiconductor substrate having a sidewall facing the trench, and depositing a first semiconductor layer extending into the trench. The first semiconductor layer includes a first bottom portion at a bottom of the trench, and a first sidewall portion on the sidewall of the semiconductor substrate. The first sidewall portion is removed to reveal the sidewall of the semiconductor substrate. The method further includes depositing a second semiconductor layer extending into the trench, with the second semiconductor layer having a second bottom portion over the first bottom portion, and a second sidewall portion contacting the sidewall of the semiconductor substrate. The second sidewall portion is removed to reveal the sidewall of the semiconductor substrate.