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    COMPOSITE STRUCTURAL PANEL AND METHOD OF FABRICATION
    2.
    发明申请
    COMPOSITE STRUCTURAL PANEL AND METHOD OF FABRICATION 有权

    公开(公告)号：US20210115633A1

    公开(公告)日：2021-04-22

    申请号：US17135853

    申请日：2020-12-28

    申请人： COMPOSITES INTELLECTUAL HOLDINGS, INC.

    发明人： Scott Lewit ,  Ronnal P. Reichard

    IPC分类号： E01D19/12 ,  B29C44/12 ,  B29C70/08 ,  B29C70/48 ,  B32B3/28 ,  B32B5/02 ,  B32B5/18 ,  B32B5/24 ,  B32B5/26 ,  B32B7/05 ,  B32B7/12 ,  E04C2/34

    摘要： A composite structural panel for use in bridge structures, and method of manufacturing same, comprises a top panel and a bottom panel separated by and attached to at least one, but preferably a plurality, of structural composite preforms which may be fabricated by a continuous manufacturing process and may be saturated by resin using a continuous wetting process. The composite preforms may take any cross-sectional shape but are preferably trapezoidal. The top and bottom panels may be fabricated from a plurality of layers of woven fabric layers and non-woven fabric layers which are saturated with a resin that is subsequently cured using cure processes known in the art. The composite structural panel of the invention is usable as a flat structural member for use as bridge decking, ramps, trestles, and any application requiring a structural panel.

    CO-CURED GEL COATS, ELASTOMERIC COATINGS, STRUCTURAL LAYERS, AND IN-MOLD PROCESSES FOR THEIR USE
    5.
    发明申请
    CO-CURED GEL COATS, ELASTOMERIC COATINGS, STRUCTURAL LAYERS, AND IN-MOLD PROCESSES FOR THEIR USE 审中-公开
    共固化凝胶涂层，弹性涂料，结构层及其使用的模具工艺

    公开(公告)号：US20170050419A1

    公开(公告)日：2017-02-23

    申请号：US15281255

    申请日：2016-09-30

    申请人： COMPOSITES INTELLECTUAL HOLDINGS, INC.

    发明人： Scott Lewit

    IPC分类号： B32B27/40 ,  B32B27/36 ,  B29C41/22 ,  C09D175/04 ,  B29C41/00 ,  B32B27/08 ,  C09D133/14

    摘要： Co-cured urethane and vinyl ester, epoxy, or unsaturated polyester gel coats having improved toughness and flexibility compared with conventional polyester gel coats are disclosed. The gel coats, which have 10-50 wt. % urethane content, adhere well to structural layers and can be used in a traditional in-mold process. Co-cured elastomeric coatings comprising from 50 to 95 wt. % of a urethane component and an unsaturated polyester, epoxy, or vinyl ester are also disclosed. Unlike conventional urethane coatings, the elastomeric coatings adhere well to structural layers and can be used in a traditional in-mold process. Castings or structural layers comprising a reinforced thermoset of co-cured urethane and vinyl ester, epoxy, or unsaturated polyester components, including 10-95 wt. % of the urethane component, are also described. The invention includes in-mold processes for making laminates that utilize the gel coats, elastomeric coatings, and/or structural layers. The in-mold process gives flexible, durable, urethane-containing laminates having good interlayer adhesion.

    摘要翻译： 公开了与常规聚酯凝胶涂层相比具有改善的韧性和柔韧性的共固化的聚氨酯和乙烯基酯，环氧树脂或不饱和聚酯凝胶涂层。 凝胶涂层，其具有10-50重量％ ％氨基甲酸酯含量，很好地粘结到结构层上，可用于传统的模内工艺。 共固化的弹性体涂层包含50至95wt。 ％的氨基甲酸酯组分和不饱和聚酯，环氧或乙烯基酯也被公开。 与传统的聚氨酯涂层不同，弹性体涂层很好地粘结到结构层上，可用于传统的模内工艺。 包括共固化的聚氨酯和乙烯基酯，环氧树脂或不饱和聚酯组分的增强热固性材料的铸件或结构层，包括10-95wt。 还描述了氨基甲酸酯组分的％。 本发明包括用于制造利用凝胶涂层，弹性体涂层和/或结构层的层压板的模内工艺。 模内工艺提供具有良好层间粘合性的柔性耐用的含氨基甲酸酯的层压材料。

    COMPOSITE BRIDGE DECK STRUCTURAL PANEL AND METHOD OF FABRICATION
    7.
    发明申请
    COMPOSITE BRIDGE DECK STRUCTURAL PANEL AND METHOD OF FABRICATION 审中-公开

    公开(公告)号：US20200299910A1

    公开(公告)日：2020-09-24

    申请号：US16896197

    申请日：2020-06-08

    申请人： COMPOSITES INTELLECTUAL HOLDINGS, INC.

    发明人： Scott Lewit ,  Ronnal P. Reichard

    IPC分类号： E01D19/12 ,  B32B7/05 ,  E04C2/34 ,  B32B5/02 ,  B32B5/18 ,  B29C44/12 ,  B29C70/08 ,  B29C70/48 ,  B32B3/28 ,  B32B5/24 ,  B32B5/26 ,  B32B7/12

    摘要： A composite structural panel for use in bridge structures, and method of manufacturing same, comprises a top panel and a bottom panel separated by and attached to at least one, but preferably a plurality, of structural composite preforms which may be fabricated by a continuous manufacturing process and may be saturated by resin using a continuous wetting process. The composite preforms may take any cross sectional shape but are preferably trapezoidal. The top and bottom panels may be fabricated from a plurality of layers of woven fabric layers and non-woven fabric layers which are saturated with a resin that is subsequently cured using cure processes known in the art. The composite structural panel of the invention is usable as a flat structural member for use as bridge decking, ramps, trestles, and any application requiring a structural panel.

    COMPOSITE STRUCTURE JOINING SYSTEM AND METHOD AND RELATED STRUCTURES
    9.
    发明申请
    COMPOSITE STRUCTURE JOINING SYSTEM AND METHOD AND RELATED STRUCTURES 有权

    公开(公告)号：US20220259859A1

    公开(公告)日：2022-08-18

    申请号：US17728933

    申请日：2022-04-25

    申请人： COMPOSITES INTELLECTUAL HOLDINGS, INC.

    发明人： Scott Lewit ,  Ronnal P. Reichard

    IPC分类号： E04B2/00 ,  E04C2/40 ,  E04C2/24 ,  B32B3/06 ,  B32B5/18 ,  B32B27/12 ,  B32B27/40 ,  B65D90/08 ,  E04C2/02

    摘要： A composite structure joining system and method comprises a structural panel, preferably but not necessarily fabricated from structural composite materials, that further comprises a nesting C-joint feature that facilitates assembly of a plurality of panels of the invention to form a planar structure such as a wall. An embodiment of the present invention comprises a plurality of the panels of the invention, joined together using the C joint of the invention, captured in a frame. The frame structural elements may comprise metals such as aluminum or steel, or may be hand laid or extruded fiberglass as described in more detail below. The invention further comprises methods of manufacturing a plurality of structural panels of the invention. The method of the invention may be used to fabricate intermodal shipping containers that have superior structural and thermal characteristics, are lightweight, resulting in lower transportation costs and lower container costs.