Abstract:
An extrusion system (100) according to certain aspects includes at least one infrared emitting device (102) arranged in a generally cylindrical shape with a hollow interior. The at least one infrared emitting device (102) is positioned downstream of an outlet of an extrusion die (110) to irradiate a perimeter of wet extrudate material in a uniform manner to form stiffened wet extrudate material (116) before such material is received by an extrudate support channel (118). The at least one infrared emitting device (102) generally uniformly stiffens the skin of the wet extrudate material (116) to resist mechanical deformation of the extrudate material during subsequent handling steps. Such skin stiffening allows for increased tolerance of handling forces and permits extrusion of softer wet extrudate material without compromising the shape of a fired ceramic product.
Abstract:
Cellular ceramic articles are manufactured from a green cellular ceramic body that includes a binder material and a plurality of channels. At least one of the channels is coated with a slurry that includes a green coating composition and a solvent to form a coating layer. The binder material is insoluble in the solvent.
Abstract:
A system (100) for manufacturing an extrudate (10), such as a honeycomb body, is provided. The system comprises an extruder (102). The extruder is configured to form an extrudate from a wet mixture, such as a ceramic forming mixture. The system further comprises a radiative heat assembly (104). The radiative heat assembly is configured to heat the extrudate. The radiative heat assembly comprises one or more IR light sources (112). The one or more IR light sources are arranged as one or more rings around the extrudate. The system further comprises a differential pressure assembly (108). The differential pressure assembly is configured to remove at least a portion of water vapor from around the extrudate. The differential pressure assembly can direct an air flow out of a chamber (136) formed by a housing (132) surrounding the radiative heat assembly. Alternatively, the differential pressure assembly can direct an air flow into the chamber.
Abstract:
Disclosed is a honeycomb support structure comprising a honeycomb body and an outer layer or skin formed of a cement that includes an inorganic filler material having a first coefficient of thermal expansion from 25° C. to 600° C. and a crystalline inorganic fibrous material having a second coefficient of thermal expansion from 25° C. to 600° C.
Abstract:
A process for forming a fluidic module (150) with integrated fluid separation includes positioning a first positive passage mold (115A) of a first fluid passage (170) having a tortuous shape within a volume of binder-coated ceramic powder (110A) and positioning a second positive passage mold (115B) of a second fluid passage (175) having a tortuous shape within the volume of ceramic powder (110A) and spaced apart from the first positive passage mold (115A). The process further includes positioning a powder interconnect (120) adjacent to a portion of each of the first (115A) and second positive passage molds (115B) within the volume of ceramic powder (110A), pressing the volume of ceramic powder (110A, HOB) with the first and second positive passage molds (115A, 115B) and the powder interconnect (120) inside to form a pressed body (148), heating the pressed body to remove the first and second positive passage molds (115A, 115B), and sintering the pressed body (148) to form a closed-porosity ceramic body (150).
Abstract:
Disclosed is a honeycomb support structure comprising a honeycomb body and an outer layer or skin formed of a cement that includes an inorganic filler material having a first coefficient of thermal expansion from 25° C. to 600° C. and a crystalline inorganic fibrous material having a second coefficient of thermal expansion from 25° C. to 600° C.
Abstract:
Sorbent substrates for CO2 capture and methods for forming the same are disclosed. In one embodiment, a method for forming a sorbent substrate for CO2 capture may include forming a plurality of matrix rods from a sorbent material and forming a plurality of channel rods from a support material. The plurality of matrix rods may then be co-extruded with the plurality of channel rods to form a plurality of sorbent filaments comprising a matrix of the sorbent material in which channels of support material are positioned such that the channels extend in an axial direction of each of the plurality of sorbent filaments. The plurality of sorbent filaments may then be stacked to form a filament assembly in which the plurality of sorbent filaments are axially aligned. Thereafter, the plurality of sorbent filaments of the filament assembly may be bonded to one another to form the sorbent substrate.
Abstract:
An extrusion system (100) according to certain aspects includes at least one infrared emitting device (102) arranged in a generally cylindrical shape with a hollow interior. The at least one infrared emitting device (102) is positioned downstream of an outlet of an extrusion die (110) to irradiate a perimeter of wet extrudate material in a uniform manner to form stiffened wet extrudate material (116) before such material is received by an extrudate support channel (118). The at least one infrared emitting device (102) generally uniformly stiffens the skin of the wet extrudate material (116) to resist mechanical deformation of the extrudate material during subsequent handling steps. Such skin stiffening allows for increased tolerance of handling forces and permits extrusion of softer wet extrudate material without compromising the shape of a fired ceramic product.