Abstract:
A positive electrode for a lithium-ion battery includes a current collector a positive electrode active layer disposed over the current collector. The positive electrode active layer is composed of a positive electrode composition includes a first positive electrode active material that has been aged for a first predetermined time period.
Abstract:
A busbar assembly includes a busbar core configured to electrically couple a first component to a second component. The busbar core has a first connection portion that directly connects the busbar core to the first component, a second connection portion that directly connects the busbar core to the second component. A thermal barrier system covers the busbar core including the first connection portion, the second connection portion, or both.
Abstract:
An electrochemical system having a thermal barrier layer is provided. The thermal barrier layer includes a polymer network having an inorganic portion and an organic portion such as silicone or a polysiloxane polymer network. The polymer network may further include filler component dispersed therein such as oxidized polyacrylonitrile milled fiber, Aerogel, hollow glass microspheres, and mica.
Abstract:
A traction battery assembly may include an array of battery cells having opposing end faces, opposing side faces, and a bottom face. The assembly may also include a pair of end plates and a pair of side plates arranged to form a four-sided enclosure around the end and side faces and configured to compress and retain the cells without being mechanically attached thereto or covering the bottom face. The side plates may partially cover an upper portion of the array. The side plates may have a lower horizontal edge, an upper horizontal edge, and at least one diagonal reinforcement rib configured to extend from a location where the vertical edge and lower horizontal edge meet upward to the upper horizontal edge.
Abstract:
A support structure is provided for a battery cell array which may include a pair of triangular prism shaped endplates having opposing parallel inner faces configured to exert a compression force on battery cells disposed therebetween and parallel outer faces not parallel with the inner faces. The support structure may also include a pair of opposing retention supports spanning between the endplates. The endplates and supports may be arranged such that the outer faces and supports define a rectangular prism. The inner faces may be oriented at an acute angle relative to at least one of the supports, and the acute angle may have a slippage angle value. Each retention support may define retention featured to orient battery cells and cell spacers such that the battery cells and spacers are parallel with the inner faces.
Abstract:
A thermistor assembly according to an exemplary aspect of the present disclosure includes, among other things, an elastomeric body, a thermistor housed at least partially inside the elastomeric body and a thermistor tip that protrudes outside of the elastomeric body.
Abstract:
A battery assembly according to an exemplary aspect of the present disclosure includes, among other things, a terminal holder, a terminal at least partially surrounded by the terminal holder, and a bus bar module connectable to the terminal holder. One of the terminal holder and the bus bar module includes at least one locating feature to position the bus bar module in a welding position relative to the terminal.
Abstract:
A vehicle traction battery cell retainer includes a sidewall defining a plurality of windows each surrounded by a window flange extending therefrom, a top channel extending from the sidewall and terminating in a top flange, and a bottom channel extending from the retainer sidewall, defining a plurality of air bypass windows, and terminating in a bottom flange, the top and bottom flanges arranged for interlocking with an adjacent retainer of the traction battery. A vehicle traction battery assembly includes first and second adjacent battery cell arrays each having associated first and second retainers having a sidewall defining air flow windows and integrated top and bottom channels formed of unitary construction with interlocking flanges to couple the first and second arrays.
Abstract:
A self-locating bus bar assembly for locating a bus bar on a cell terminal of a battery cell includes a bus bar locating tab adapted for attachment to the bus bar; an assembly bracket; a tab opening in the assembly bracket, the tab opening sized and configured to accommodate the bus bar locating tab; and a bracket terminal opening in the assembly bracket, the bracket terminal opening sized, configured and located to accommodate the cell terminal of the battery cell when the bus bar locating tab is disposed within the tab opening.
Abstract:
Battery thermal suppression systems are provided for battery arrays and/or traction battery packs. Exemplary thermal suppression systems may include one or more aerosol devices that are adapted to release potassium (K) radicals when the material temperature reaches a predefined temperature threshold, thereby mitigating the effects of battery thermal events. The aerosol devices may be passive devices that can be implemented at the battery array level, the battery pack level, or both. Each aerosol device may be mounted in relatively close proximity to but without touching the battery cells of the battery array/battery pack.