METHOD OF MAKING A PRE-SINTERED PREFORM
    1.
    发明申请

    公开(公告)号:US20180311728A1

    公开(公告)日:2018-11-01

    申请号:US15581678

    申请日:2017-04-28

    Abstract: A method of making a pre-sintered preform, including forming a pre-sintered preform by a binder jet additive manufacturing technique. The binder jet additive manufacturing technique includes depositing a first powder layer including a first powder and a second powder followed by depositing a first binder at a pre-determined location of the first powder layer. The binder jet additive manufacturing technique also includes depositing a second powder layer over at least a portion of the first powder layer followed by depositing a second binder at a pre-determined location of the second powder layer. At least a portion of the first binder and at least a portion of the second binder is cured forming a green part. The green part is then densified to form a pre-sintered preform near net shape component.

    ARTICLE AND METHOD FOR MAKING AN ARTICLE
    4.
    发明申请
    ARTICLE AND METHOD FOR MAKING AN ARTICLE 有权
    文章和制作文章的方法

    公开(公告)号:US20160089719A1

    公开(公告)日:2016-03-31

    申请号:US14496766

    申请日:2014-09-25

    Abstract: An article and a method for making shaped cooling holes in an article are provided. The method includes the steps of depositing a metal alloy powder to form an initial layer including at least one aperture, melting the metal alloy powder with a focused energy source to transform the powder layer to a sheet of metal alloy, sequentially depositing an additional layer of the metal alloy powder to form a layer including at least one aperture corresponding to the at least one aperture in the initial layer, melting the additional layer of the metal alloy powder with the focused energy source to increase the sheet thickness, and repeating the steps of sequentially depositing and melting the additional layers of metal alloy powder until a structure including at least one aperture having a predetermined profile is obtained. The structure is attached to a substrate to make the article.

    Abstract translation: 提供了一种制品中制造成形冷却孔的制品和方法。 该方法包括以下步骤:沉积金属合金粉末以形成包括至少一个孔的初始层,用聚焦能量源熔化金属合金粉末以将粉末层转化成金属合金片,依次沉积附加层 所述金属合金粉末形成包括与初始层中的至少一个孔对应的至少一个孔的层,用聚焦能源熔化金属合金粉末的附加层以增加片材厚度,并重复以下步骤: 依次沉积和熔化附加的金属合金粉末层,直到获得包括具有预定轮廓的至少一个孔的结构。 将该结构附接到基底以制造制品。

    COMPONENT AND METHOD OF FORMING A COMPONENT
    6.
    发明申请

    公开(公告)号:US20190176273A1

    公开(公告)日:2019-06-13

    申请号:US16302490

    申请日:2016-05-18

    Abstract: A component and method of forming a component are disclosed. The component includes a cast alloy section and an additive manufacturing section secured to the cast alloy section. Both the cast alloy section and the additive manufacturing section form at least a portion of an outer surface of the component. The method of forming a component includes removing a portion of an existing component, the removing of the portion forming an open section in the existing component, forming an article through an additive manufacturing technique, the article having a shape and geometry arranged and disposed to fill the open section in the existing component, and securing the article within the open section of the existing component to form the component. Another method includes directly depositing a material, by an additive manufacturing technique, over a portion of the existing component.

    ARTICLE AND METHOD OF FORMING AN ARTICLE
    7.
    发明申请
    ARTICLE AND METHOD OF FORMING AN ARTICLE 审中-公开
    文章和形成文章的方法

    公开(公告)号:US20170067363A1

    公开(公告)日:2017-03-09

    申请号:US14847445

    申请日:2015-09-08

    Abstract: A cooling article and method of forming a cooling article are provided. The cooling article includes a body portion separating an inner region and an outer region, an aperture in the body portion, the aperture fluidly connecting the inner region and the outer region, and a reinforcing feature extending at least partially along the body portion, the reinforcing feature being oriented with respect to a build direction. The method includes forming a body portion defining an inner region and an outer region, forming at least one reinforcing feature concurrently with the forming of the body portion, the at least one reinforcing feature extending at least partially along the body portion, and forming an aperture in the body portion, the aperture fluidly connecting the inner region to the outer region. The forming the body portion, forming the aperture, and forming the at least one reinforcing feature comprises additive manufacturing.

    Abstract translation: 提供冷却物品及冷却物的形成方法。 冷却制品包括分离内部区域和外部区域的主体部分,主体部分中的孔,流体连接内部区域和外部区域的孔,以及至少部分地沿主体部分延伸的加强特征, 特征相对于构建方向定向。 该方法包括形成限定内部区域和外部区域的主体部分,与主体部分的形成同时形成至少一个增强特征,所述至少一个增强特征部分至少部分地沿主体部分延伸,并且形成孔 在主体部分中,孔径将内部区域流体连接到外部区域。 形成所述主体部分,形成所述孔并形成所述至少一个增强特征的步骤包括添加剂制造。

    ARTICLE AND METHOD OF FORMING AN ARTICLE
    9.
    发明申请
    ARTICLE AND METHOD OF FORMING AN ARTICLE 有权
    文章和形成文章的方法

    公开(公告)号:US20160303656A1

    公开(公告)日:2016-10-20

    申请号:US14688436

    申请日:2015-04-16

    Abstract: Provided are an article and a method of forming an article. The method includes providing a metallic powder, heating the metallic powder to a temperature sufficient to joint at least a portion of the metallic powder to form an initial layer, sequentially forming additional layers in a build direction by providing a distributed layer of the metallic powder over the initial layer and heating the distributed layer of the metallic powder, repeating the steps of sequentially forming the additional layers in the build direction to form a portion of the article having a hollow space formed in the build direction, and forming an overhang feature extending into the hollow space. The article includes an article formed by the method described herein.

    Abstract translation: 提供制品的制品和方法。 该方法包括提供金属粉末,将金属粉末加热至足以接合金属粉末的至少一部分以形成初始层的温度,通过提供金属粉末的分布层在构造方向依次形成附加层 初始层并且加热金属粉末的分布层,重复在构建方向上顺序地形成附加层的步骤,以形成具有在构建方向上形成的中空空间的制品的一部分,并且形成延伸部分延伸到 中空空间。 该物品包括通过本文描述的方法形成的制品。

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