Interconnect formation process using wire trench etch prior to via etch, and related interconnect

    公开(公告)号:US10347528B1

    公开(公告)日:2019-07-09

    申请号:US15912975

    申请日:2018-03-06

    Abstract: Methods of forming an interconnect of an IC are disclosed. The methods etch a wire trench opening partially into an ILD layer using a hard mask, and form a metal liner sidewall spacer on sidewalls of the wire trench opening, prior to etching via openings that create a via-wire opening with the wire trench opening. The metal liner sidewall spacer protects against chamfering during the via etch and/or removal of an etch stop layer over conductive structures in an underlying ILD layer. In one embodiment, a barrier liner is deposited over the metal liner sidewall spacer, creating a double layered sidewall spacer on the sidewalls of the wire trench opening portion of the via-wire opening. A conductor is deposited to form a unitary via-wire conductive structure. An interconnect includes the double layered sidewall spacer on the sidewalls of a wire trench opening portion of the via-wire conductive structure.

    Interconnect structure with method of forming the same

    公开(公告)号:US10312188B1

    公开(公告)日:2019-06-04

    申请号:US15867894

    申请日:2018-01-11

    Abstract: An integrated circuit (IC) structure including an interconnect structure is disclosed. The interconnect structure may include a first etch stop layer (ESL) positioned between an initial via layer and a first metal layer of the interconnect structure. The ESL may be positioned adjacent to and surround a metal wire in the first metal layer. A method of forming an interconnect structure is also disclosed. The method may include forming an opening in a first dielectric layer above a substrate; forming a sacrificial semiconductor material in the opening; forming an ESL on the first dielectric layer and sacrificial semiconductor material; forming a second dielectric layer on the ESL; forming an opening in the second dielectric layer to expose a portion of the ESL; removing the exposed portion of the ESL; removing the sacrificial semiconductor material; and forming a conductive material in the openings to form an interconnect structure.

    SADP method with mandrel undercut spacer portion for mandrel space dimension control

    公开(公告)号:US10395941B1

    公开(公告)日:2019-08-27

    申请号:US16106174

    申请日:2018-08-21

    Abstract: A self-aligned double patterning (SADP) method is disclosed. The method may include forming a mandrel over an underlying layer, and undercutting the mandrel forming an undercut space under opposing sides of the mandrel. A pair of spacers may be formed adjacent the mandrel, each spacer including a vertical spacer portion on each side of the mandrel and an undercut spacer portion extending into the undercut space from the vertical spacer portion, the undercut spacer portions defining a sub-lithographic lateral dimension therebetween. The mandrels may be removed and, a sub-lithographic feature etched into at least the underlying layer using the spacers.

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