Abstract:
A mask for use in fabricating one or more semiconductor devices is fabricated by: providing sacrificial spacing structures disposed over a substrate structure, and including protective hard masks at upper surfaces of the spacing structures; disposing a sidewall spacer layer conformally over the sacrificial spacing structures; selectively removing the sidewall spacer layer from above the sacrificial spacing structures to expose the protective hard masks of the spacing structures, the selectively removing including leaving sidewall spacers along sidewalls of the sacrificial spacing structures; providing a protective material over the substrate structure; and removing the exposed protective hard masks from the sacrificial spacing structures, and thereafter, removing remaining sacrificial spacing structures and the protective material, leaving the sidewall spacers over the substrate structure as a mask.
Abstract:
Approaches for providing a narrow diffusion break in a fin field effect transistor (FinFET) device are disclosed. Specifically, the FinFET device is provided with a set of fins formed from a substrate, and an opening formed through the set of fins, the opening oriented substantially perpendicular to an orientation of the set of fins. This provides a FinFET device capable of achieving cross-the-fins insulation with an opening size that is adjustable from approximately 20-30 nm.
Abstract:
Embodiments of the present invention provide improved methods for fabrication of finFETs. During finFET fabrication, a film, such as amorphous silicon, is deposited on a semiconductor substrate which has regions with fins and regions without fins. A fill layer is deposited on the film and planarized to form a flush surface. A recess or etch process is used to form a planar surface with all portions of the fill layer removed. A finishing process such as a gas cluster ion beam process may be used to further smooth the substrate surface. This results in a film having a very uniform thickness across the structure (e.g. a semiconductor wafer), resulting in improved within-wafer (WiW) uniformity and improved within-chip (WiC) uniformity.