摘要:
A method of forming a deep contact by forming a dielectric layer 20 over a semiconductor structure 10. A main point is that the hard mask 30 is removed after the plug 52 is formed. A hard mask layer 30 is formed over the dielectric layer 20. A contact photoresist layer 36 is formed over the hard mask layer 30. The hard mask layer 30 is etched through the contact photoresist opening 39 to form a contact hard mask opening 41 exposing the dielectric layer 20. The dielectric layer 20 is etched using a high density plasma etch process using the contact photoresist layer 36 and the hard mask layer 30 as an etch mask forming a contact hole 40 in the dielectric layer 20. The contact photoresist layer 36 is removed. A metal layer 50 is formed filling the contact hole 40 and covering over the hard mask layer 30. The metal layer 50 is etched back forming a plug 52 filling the contact hole 40. Now, the hard mask layer 30 is removed. The removal of the hard mask 30 after the metal layer 50 deposition: (a) prevents the contact hole 40 from being contaminated from photoresist and other contamination formed during the hard mask 30 removal steps; and (b) creates a plug 52 that does not have a recess.
摘要:
A process for forming crown shaped capacitor structures, for a DRAM device, has been developed. The process features the use of a disposable insulator layer, applied prior to photolithographic and dry etching procedures, used to define the capacitor upper plate structures. The disposable insulator layer alleviates the topography effects presented by crown shaped storage node structures, relaxing the complexity of the patterning of the capacitor upper plate structures.
摘要:
A new method is provided to create a gradated dopant concentration in the contact plug of DRAM devices whereby a high dopant concentration is present at the bottom of the plug and a low dopant concentration is present at the top of the plug. Two layers of dielectric are deposited; the upper layer serves as a layer to adjust the dopant concentration in the lower layer. This adjustment is done by Rapid Thermal anneal of both layers of dielectric. After the dopant concentration has been adjusted, the upper layer of dielectric is removed and the upper section of the contact node is formed using lightly doped poly. The high dopant concentration at the bottom of the contact plug results in low contact resistance between the plug and the underlying silicon substrate. A low dopant concentration at the top surface of the contact plug results in low oxidation of the surface of the plug.
摘要:
A process for forming a DRAM, cylindrical shaped, stacked capacitor structure, located under a bit line structure, has been developed. The process features defining a polysilicon cell plate structure, during the same photolithotgraphic and anisotropic etching procedures, used to open a bit line contact hole. The bit line contact hole is formed by first opening a top portion of the bit line contact hole, using a photoresist shape as an etch mask, and after the formation of silicon nitride spacers, on the sides of the top portion of the bit line contact hole, the bottom portion of the bit line contact hole is opened, using silicon nitride as an etch mask.
摘要:
A new method for forming stacked capacitors for DRAMs having improved yields when the bottom electrode is misaligned to the node contact is achieved. A planar silicon oxide (SiO.sub.2) first insulating layer, a Si.sub.3 N.sub.4 etch-stop layer, and a disposable second insulating layer are deposited. First openings for node contacts are etched in the insulating layers. A polysilicon layer is deposited and etched back to form node contacts in the first openings. The node contacts are recessed in the second insulating layer, but above the etch-stop layer to form node contacts abutting the etch-stop layer. A disposable third SiO.sub.2 layer is deposited. Second openings for bottom electrodes are etched over and to the node contacts. A conformal second polysilicon layer is deposited and chem/mech polished back to form the bottom electrodes in the second openings. The third and second insulating layers are removed by wet etching to the etch-stop layer. When the second openings are misaligned over the node contact openings, the polysilicon plugs abutting the Si.sub.3 N.sub.4 etch-stop layer protect the SiO.sub.2 first insulating layer from being eroded over the devices on the substrate. The capacitors are completed by forming a thin dielectric layer on the bottom electrodes, and forming top electrodes from a patterned third polysilicon layer.
摘要翻译:实现了当底电极不对准节点接触时,用于形成具有提高的产量的DRAM的叠层电容器的新方法。 沉积平面氧化硅(SiO 2)第一绝缘层,Si 3 N 4蚀刻停止层和一次性第二绝缘层。 在绝缘层中蚀刻用于节点接触的第一开口。 沉积多晶硅层并回蚀刻以在第一开口中形成节点接触。 节点触点凹陷在第二绝缘层中,但在蚀刻停止层之上,以形成邻接蚀刻停止层的节点触点。 沉积一次性第三SiO 2层。 底部电极的第二个开口被蚀刻到节点触点上。 沉积保形的第二多晶硅层,并在第二开口中化学/机械抛光以形成底部电极。 第三绝缘层和第二绝缘层通过湿法蚀刻去除蚀刻停止层。 当第二开口在节点接触开口上不对准时,邻接Si 3 N 4蚀刻停止层的多晶硅栓保护SiO 2第一绝缘层免受衬底上的器件的侵蚀。 通过在底部电极上形成薄的电介质层,并从图案化的第三多晶硅层形成顶部电极来完成电容器。
摘要:
This invention relates to a novel fuse structure and method for deleting redundant circuit elements on integrated circuits. This fuse structure is useful for increasing the repair yield on RAM chips by deleting defective rows of memory cells. The method involves forming a fuse area in a patterned electrically conducting layer also used to form interconnections. A relatively thin (0.4 um) insulating layer is deposited having a uniform thickness across the substrate. The next level of patterned interconnections is formed with a portion of the layer aligned over the fuse area to serve as an etch-stop layer. For example, the conducting layers can be the first and second poly-silicon layers on a RAM chip. The remaining multilevel of interconnections is then formed having a number of relatively thick interlevel dielectric (ILD) layers interposed which can have an accumulative large variation in thickness across the substrate. Fuse windows (openings) are then selectively etched in the ILD layers to the etch-stop layer and the etch-stop layer is selectively etched in the fuse window to the insulating layer over the fuse area. This process allows fuse structures to be built without overetching that can cause fuse damage. The uniform thick insulating layer allows repeatable and reliable laser abrading (evaporation) to open the desired fuses.
摘要:
This invention relates to a novel fuse structure and method for deleting redundant circuit elements on integrated circuits. This fuse structure is useful for increasing the repair yield on RAM chips by deleting defective rows of memory cells. The method involves forming a fuse area in a patterned electrically conducting layer also used to form interconnections. A relatively thin (0.4 um) insulating layer is deposited having a uniform thickness across the substrate. The next level of patterned interconnections is formed with a portion of the layer aligned over the fuse area to serve as an etch-stop layer. For example, the conducting layers can be the first and second polysilicon layers on a RAM chip. The remaining multilevel of interconnections is then formed having a number of relatively thick interlevel dielectric (ILD) layers interposed which can have an accumulative large variation in thickness across the substrate. Fuse windows (openings) are then selectively etched in the ILD layers to the etch-stop layer and the etch-stop layer is selectively etched in the fuse window to the insulating layer over the fuse area. This process allows fuse structures to be built without overetching that can cause fuse damage. The uniform thick insulating layer allows repeatable and reliable laser abrading (evaporation) to open the desired fuses.
摘要:
A method for making crown capacitors using a new and improved crown etch window process for DRAM cells is described. After forming FETs for the memory cells, a planar first insulating layer (IPO-1) is formed and bit lines are formed thereon. A second insulating layer (IPO-2) is deposited, and a first etch-stop layer and a disposable insulating layer are deposited. Contact openings are etched in the layers to the substrate, and are filled with a polysilicon to form capacitor node contact plugs. The disposable layer is removed to expose the upper portions of the plugs extending above the first etch-stop layer. A second etch-stop layer is deposited and a thick insulating layer is deposited in which capacitor openings are etched over and to the plugs. The capacitor openings can be over-etched in the thick insulating layer because the plugs extend upward thereby allowing all the plugs to be exposed across the wafer without overetching the underlying IPO-2 layer that would otherwise cause capacitor-to-bit-line shorts when the bottom electrodes are formed in the capacitor openings.
摘要:
A method using a two-step contact process for making word-line strapping on DRAM devices was achieved. The method replaces a single-step contact process in which it is difficult to etch the smaller contact openings. After partially completing the DRAM cells by forming gate electrodes and word lines having a first hard mask, a planar first insulating layer is formed. Capacitor node contact openings are etched and capacitors with a protective second hard mask are completed. A thin first photoresist mask with improved resolution is used to etch small first contact openings in the first insulating layer to the word lines, while the second hard mask protects the capacitors from etching. Tungsten plugs are formed in the openings, and an interlevel dielectric layer is deposited over the capacitors. A thin second photoresist mask with improved resolution is used to etch second contact openings to the tungsten plugs. The word-line strapping for the DRAM is completed by forming tungsten plugs in the second contact openings. Since the tungsten plugs are formed after forming the capacitors, they are not subjected to high-temperature processing that could adversely affect the DRAM devices. The two thin photoresist masks replacing a thicker photoresist mask used in the single-step process allow smaller contact openings to be etched.
摘要:
A process for reducing the aspect ratio, for narrow diameter contact holes, formed in thick insulator layers, used to integrate logic and DRAM memory devices, on the same semiconductor chip, has been developed. The process of reducing the aspect ratio, of these contact holes, features initially forming, via patterning procedures, lower, narrow diameter contact holes, to active device regions, in the logic area, while also forming self-aligned contact openings to source/drain regions in the DRAM memory region. After forming tungsten structures, in the lower, narrow diameter contact holes, polycide bitline, and polysilicon capacitor structures, are formed in the DRAM memory region, via deposition, and patterning, of upper level insulator layers, and polysilicon and polycide conductive layers. Upper, narrow diameter openings, are then formed in the upper level insulator layers, exposing the top surface of tungsten structures, located in the lower, narrow diameter contact holes. The formation of upper tungsten structures, in the upper, narrow diameter contact openings completes the process of forming metal structures, in narrow diameter openings, with reduced aspect ratios, achieved via a two stage contact hole opening, and a two stage metal filling procedure.