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公开(公告)号:US11820919B2
公开(公告)日:2023-11-21
申请号:US17674593
申请日:2022-02-17
Applicant: Tokyo Electron Limited
Inventor: Paul Abel
IPC: C09G1/02 , H01L21/321 , C09K13/02 , C09K13/00 , B24B37/04 , C09G1/06 , B24B1/00 , C09K3/14 , C09K13/06 , H01L21/306 , C09G1/04
CPC classification number: C09G1/02 , B24B1/00 , B24B37/044 , C09G1/04 , C09G1/06 , C09K3/1454 , C09K13/00 , C09K13/02 , C09K13/06 , H01L21/30625 , H01L21/3212
Abstract: The present disclosure provides a new corrosion control chemistry for use in ruthenium (Ru) chemical-mechanical polishing (CMP) processes. More specifically, the present disclosure provides an improved CMP slurry chemistry and CMP process for planarizing a ruthenium surface. In the CMP process disclosed herein, a ruthenium surface (e.g., a post-etch ruthenium surface) is exposed to a CMP slurry containing a halogenation reagent, which reacts with the ruthenium surface to create a halogenated ruthenium surface, and a ligand for ligand-assisted reactive dissolution of the halogenated ruthenium surface. Relative amounts of the halogenation agent and the ligand can be controlled in the CMP slurry, so as to provide a diffusion-limited etch process that improves pos-etch surface morphology, while providing high material removal rates.
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公开(公告)号:US20230118455A1
公开(公告)日:2023-04-20
申请号:US17674593
申请日:2022-02-17
Applicant: Tokyo Electron Limited
Inventor: Paul Abel
IPC: C09G1/02 , C09K13/00 , C09K13/02 , H01L21/321
Abstract: The present disclosure provides a new corrosion control chemistry for use in ruthenium (Ru) chemical-mechanical polishing (CMP) processes. More specifically, the present disclosure provides an improved CMP slurry chemistry and CMP process for planarizing a ruthenium surface. In the CMP process disclosed herein, a ruthenium surface (e.g., a post-etch ruthenium surface) is exposed to a CMP slurry containing a halogenation reagent, which reacts with the ruthenium surface to create a halogenated ruthenium surface, and a ligand for ligand-assisted reactive dissolution of the halogenated ruthenium surface. Relative amounts of the halogenation agent and the ligand can be controlled in the CMP slurry, so as to provide a diffusion-limited etch process that improves pos-etch surface morphology, while providing high material removal rates.
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公开(公告)号:US20250079180A1
公开(公告)日:2025-03-06
申请号:US18240142
申请日:2023-08-30
Applicant: Tokyo Electron Limited
Inventor: Tulashi Dahal , Paul Abel , Mengistie Debasu
IPC: H01L21/311 , H01L21/02
Abstract: Systems and methods are provided for etching molybdenum in a wet ALE process. The methods disclosed herein use a wide variety of techniques and wet etch chemistries to oxidize a molybdenum surface and form a self-limiting, molybdenum oxide passivation layer in a surface modification step of the wet ALE process. For example, the methods use: (a) ultra-violet (UV) photolysis of peroxide oxidizers to create oxidizing radicals, which limit oxidation of the molybdenum surface and provide quasi-self-limiting oxidation behavior, (b) steric hinderance of oxidizers having large reactant molecules to achieve better self-limiting oxidation behavior, and/or (c) ligand-assisted oxidation to change the surface chemistry of the molybdenum oxide passivation layer and ensure self-limiting oxidation behavior. After forming the molybdenum oxide passivation layer using one or more of the oxidation techniques disclosed herein, the passivation layer is selectively removed in a dissolution step of the wet ALE process to etch the molybdenum surface.
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公开(公告)号:US20230402276A1
公开(公告)日:2023-12-14
申请号:US17838440
申请日:2022-06-13
Applicant: Tokyo Electron Limited
Inventor: Omid Zandi , Paul Abel , Mengistie Debasu
CPC classification number: H01L21/0206 , C23G1/10
Abstract: The present disclosure provides new processes and methods to pre-treat metal surfaces in the back end of line (BEOL) fabrication of integrated circuits (ICs). More specifically, the present disclosure provides selective, self-limiting processes and methods for stripping native oxide surface layers that may form on exposed metal surfaces during processing of ICs. The processes and methods disclosed herein utilize the fundamental concepts of metal complexation to provide a novel solution, which enables native oxide surface layers to be selectively removed from exposed metal films in a self-limiting manner. In particular, the disclosed processes and methods use complexing agents (e.g., ligands) to selectively dissolve native oxide surface layers, without significantly etching or removing the underlying metal film.
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公开(公告)号:US11802342B2
公开(公告)日:2023-10-31
申请号:US17674579
申请日:2022-02-17
Applicant: Tokyo Electron Limited
Inventor: Paul Abel
IPC: C23F1/30
CPC classification number: C23F1/30
Abstract: The present disclosure provides a new wet atomic layer etch (ALE) process for etching ruthenium. More specifically, the present disclosure provides various embodiments of methods that utilize new etch chemistries for etching ruthenium in a wet ALE process. Unlike conventional etch processes for ruthenium, the wet ALE process described herein for etching ruthenium is metal-free, cost-effective and improves surface roughness during etching.
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公开(公告)号:US20230118554A1
公开(公告)日:2023-04-20
申请号:US17674579
申请日:2022-02-17
Applicant: Tokyo Electron Limited
Inventor: Paul Abel
IPC: C23F1/30
Abstract: The present disclosure provides a new wet atomic layer etch (ALE) process for etching ruthenium. More specifically, the present disclosure provides various embodiments of methods that utilize new etch chemistries for etching ruthenium in a wet ALE process. Unlike conventional etch processes for ruthenium, the wet ALE process described herein for etching ruthenium is metal-free, cost-effective and improves surface roughness during etching.
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公开(公告)号:US20210242031A1
公开(公告)日:2021-08-05
申请号:US17164649
申请日:2021-02-01
Applicant: Tokyo Electron Limited , University of Colorado Boulder
Inventor: Omid Zandi , Paul Abel , Jacques Faguet , David Zywotko , Steven M. George
IPC: H01L21/311 , H01L21/02
Abstract: Method for selective etching of materials using an ultrathin etch stop layer (ESL), where the ESL is effective at a thickness as small as approximately one monolayer using atomic layer etching (ALE). A substrate processing method includes depositing a first film on a substrate, depositing a second film on the first film, and selectively etching the second film relative to the first film using an ALE process, where the etching self-terminates at an interface of the second film and the first film.
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公开(公告)号:US20250157820A1
公开(公告)日:2025-05-15
申请号:US18388240
申请日:2023-11-09
Applicant: Tokyo Electron Limited
Inventor: Dipak Aryal , Antonio Luis Pacheco Rotondaro , Takeo Nakano , Mitsuaki Iwashita , Ryuichi Asako , Tamotsu Morimoto , Paul Abel
IPC: H01L21/033 , C09K19/04
Abstract: Embodiments of improved methods and processes are provided for patterning a semiconductor substrate using direct self-assembly (DSA) of ionic liquid crystals (ILCs). In the disclosed embodiments, an ILC solution comprising ILCs is deposited on a variety of substrate surfaces. An upper surface of the ILC solution is exposed to a gas phase, non-polar solvent (such as, e.g., hexane gas). The gas phase, non-polar solvent provides an ambient environment that promotes self-assembly of the ILCs into vertically layered ILC structures.
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公开(公告)号:US20250079181A1
公开(公告)日:2025-03-06
申请号:US18240069
申请日:2023-08-30
Applicant: Tokyo Electron Limited
Inventor: Paul Abel
IPC: H01L21/311
Abstract: Embodiments of processes and methods that provide selective etching of silicon nitride are disclosed herein. More specifically, new processes, methods and etch chemistries are provided to selectively etch silicon nitride layers formed on a substrate, while protecting silicon oxide layers formed on the same substrate. In the method embodiments, a substrate having a silicon nitride (SiN) layer and a silicon oxide layer formed on the same substrate is exposed to an alkylating agent, which reacts with the amine groups on the exposed SiN surfaces to form an alkylated surface layer on the SiN layer. The substrate is exposed to a fluorinating agent to remove the alkylated surface layer and selectively etch the SiN layer without significantly etching the silicon oxide layer. The disclosed methods can be used to selectively etch silicon nitride over silicon oxide using a wet or dry process.
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公开(公告)号:US20240043721A1
公开(公告)日:2024-02-08
申请号:US18381516
申请日:2023-10-18
Applicant: Tokyo Electron Limited
Inventor: Paul Abel
IPC: C09G1/02 , H01L21/321 , C09K13/02 , C09K13/00 , B24B37/04 , C09G1/06 , B24B1/00 , C09K3/14 , C09K13/06 , H01L21/306 , C09G1/04
CPC classification number: C09G1/02 , H01L21/3212 , C09K13/02 , C09K13/00 , B24B37/044 , C09G1/06 , B24B1/00 , C09K3/1454 , C09K13/06 , H01L21/30625 , C09G1/04
Abstract: The present disclosure provides a new corrosion control chemistry for use in ruthenium (Ru) chemical-mechanical polishing (CMP) processes. More specifically, the present disclosure provides an improved CMP slurry chemistry and CMP process for planarizing a ruthenium surface. In the CMP process disclosed herein, a ruthenium surface (e.g., a post-etch ruthenium surface) is exposed to a CMP slurry containing a halogenation reagent, which reacts with the ruthenium surface to create a halogenated ruthenium surface, and a ligand for ligand-assisted reactive dissolution of the halogenated ruthenium surface. Relative amounts of the halogenation agent and the ligand can be controlled in the CMP slurry, so as to provide a diffusion-limited etch process that improves pos-etch surface morphology, while providing high material removal rates.
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